3021

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Coe College *

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151

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Chemistry

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Apr 3, 2024

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31

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1 Which Australian standard outlines the requirements for surface preparation prior to painting? Verbally interviewed The Australian standard AS/NZS 2311:2017 Guide to the painting of buildings is the recognised industry standard for the painting industry. 2 Before starting a job you must set up the work area. This includes set up of barricades and signage. What are 6 factors you should consider when using conducting this task. Verbally interviewed 1 Make space. Remove as much of your furniture as you can ..... 2 Inspect your walls for damage. Start by inspecting your walls carefully. 3 If there is a damage repair it... 4 Sand 5 Clean your walls .... 6 Barrier tape only to be used across fire exits.
3 List 10 tools and/or equipment required to be used to carry out tasks for preparation of surfaces for painting. Verbally interviewed 1 Scraper 2 putty knife 3 Sandpaper 4 Sanding sponge 5 Painters tape 6 Drop clothes 7 Paint primer 8 brushes 9 Ladder 10 Rags 4 Tools and equipment should always be checked for serviceability and faults before use, even if you used the same tool only a week ago. Verbally interviewed True Fals e
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Assessment Workbook CPCCPD3021 Prepare existing coated surface for painting V1 © ATAR Design. All rights reserved. No part of this work may be produced, published, communicated to the public or adapted without permission. CPC30620 Certificate III in Painting and Decorating Page 4 of 31 Type text here 5 Match each Dulux product to the appropriate work applications listed below Verbally interviewed Remove dirty, grease and grime Removing wallpaper Bare plasterboard/Gyprock Bare set plaster New timber Covering dark or bright colours Dulux product Work application Selleys Wallpaper Peel/Stripper Removing wallpaper Dulux Sealer Binder bare set plaster Dulux 1 Step Acrylic Primer Sealer Undercoat New timber Dulux 1 Step Primer Sealer Undercoat and Dulux Wash&Wear +Plus Super Hide covering dark or bright colours Dulux 1 Step Acrylic Primer Sealer Undercoat Bare plasterboard/gyprock Selleys Original Sugar Soap Remove dirty, grease and grime
‘Small Spills’ Wear protective equipment to prevent skin and eye contamination. Wipe up with absorbent (clean rag or paper towels). Allow absorbent to dry before disposing with normal household garbage ‘Large spills’ slippery when spilt. Avoid accident, clean up immediately. Wear protective equipment to prevent skin and eye contamination and the inhalation of vapors. Work up wind or increase ventilation. Contain – prevent run off into drains and waterways. Use absorbent (soil, sand or other inert material). Collect and seal in properly labelled containers or drums for disposal. If contamination of sewers or waterways has occurred advise local emergency services Disposal considerations: Persons conducting disposal, recycling or reclamation activities should ensure that appropriate personal protection equipment is used. If possible, material and its container should be recycled. If material or container cannot be recycled, dispose in accordance with local, regional, national and international regulations. Manufacturing, packaging and transport: Wear overalls, chemical goggles and impervious gloves. Available information suggest that gloves made from nitrile rubber should be suitable for intermittent contact. However, due to variations in glove construction and local condition, the user should make a final assessment. Always wash hands before smoking, eating, drinking or using the toilet. Wash contaminated clothing and other protective equipment before storing or reusing. If risk of inhalation of exits, wear organic vapor/particulate respirator meeting the 6 Read the ‘Accidental release measures’ outline extracted from the ‘Selleys’ Safety Data Sheet below, then list 5 environmental requirements identified in the procedure. Verbally interviewed 1 Chemical, emergency control measures 2 identification 3 Hazards 4 composition 5 Safe handling practices
7 Outline 3 circumstances in which it is essential that a primer be used. Verbally interviewed 1 New, Unpainted Surfaces: To promote adhesion and prevent paint absorption. 2 Stained or Discolored Surfaces: To block stains and achieve an even finish. 3 Repainting Glossy or Non-Porous Surfaces: To ensure new paint sticks and doesn't peel. 8 What products could be used to remedy cracks, holes, indentations and damaged surfaces? Give 4 examples. Verbally interviewed 1 Spackling Compound: For small holes and cracks in walls. 2 Wood Filler or Epoxy: Repairs damaged or rotted wood. 3 Joint Compound (Mud): Used for drywall repairs and seams. 4 Auto Body Filler (Bondo): Ideal for deep dents and car body repairs. 9 Each of the above products should be applied in accordance with what? Verbally interviewed Prepare the Surface: Ensure the damaged area is clean and free of loose material. Apply the Product: Use the appropriate product to fill and repair the damage. Shape and Smooth: Shape the repair to match the surrounding surface and smooth out any imperfections. Allow to Dry or Cure: Follow the manufacturer's recommended drying or curing time. Sand and Finish: Sand the repaired area to achieve a smooth surface, then prime and paint or apply the necessary finish.
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1.10 Once the product has dried and set, what is the next step in preparing the surface? Once the product has dried, the next step in surface preparation is to sand and smooth the repaired area. This step ensures a seamless finish and improves adhesion for primers and paint. 1.11 Before filling large gaps in plaster, what must you do, to assist with the adhesion of plaster filler? Verbally interviewed Before filling large gaps in plaster, apply a bonding agent or primer to enhance adhesion of the plaster filler to the existing surface.
1.12 Provide 3 examples of circumstances in which paint should completely be removed from a surface. Verbally interviewed 1 Paint Type Change: Switching between oil-based and latex paints for compatibility 2 Mold or Mildew Infestation: To address and prevent mold or mildew issues. 3 Structural Restoration: Uncovering original details in historical restoration projects. 1.13 What type of check or test is used to determine the integrity of existing layers? Verbally interviewed To determine the integrity of existing paint layers, a "Cross-Cut Adhesion Test" is commonly used. It involves making cuts in the paint and assessing adhesion. 1.14 What preparation do surfaces that exhibit excessive chalking require? Verbally interviewed Cleaned thoroughly. Excess chalk removed. Primed with a chalk-resistant primer. Painted with a suitable topcoat. Maintained to prevent further chalking.
1.15 List 5 ways in which paint can be removed from a surface. 1 Scraping: Physically scrape off loose paint with a scraper. 2 Sanding: Sand the surface to remove paint layers. 3 Heat Stripping: Soften and remove paint using heat guns. 4 Chemical Strippers: Use paint-removing chemicals to dissolve and strip paint. 5 Abrasive Blasting: Utilize methods like sandblasting for larger or industrial surfaces. 1.16 Name the 3 classes of chemical stripping. Verbally interviewed 1 Solvent-Based: Use organic solvents to dissolve paint. 2 Caustic-Based: Employ strong bases to break down paint. 3 Bio-Based: Use natural, eco-friendly materials to soften and remove paint. 1.17 How must holes or depressions in timber due to mechanical damage be prepared for painting? Verbally interviewed Clean: Remove loose dirt and debris from the damaged area. Remove Loose Wood: Eliminate any splintered or loose wood around the damage. Fill: Use a suitable wood filler or epoxy to fill the hole or depression. Smooth: Level the filler to be flush with the surrounding wood. Allow to Dry: Let the filler fully cure.
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1 Follow with a topcoat for color and additional protection. 2 Powder coating can be applied over galvanized steel for added protection and aesthetics. 3 Active protection-application of a primer containing a reactive chemical compound. 1.18 What is corrosion? In the context of painting, corrosion refers to the process of metal surfaces deteriorating or corroding due to exposure to environmental factors, particularly when the protective paint coating on the metal is compromised or fails. Corrosion in painting can occur when the painted surface is damaged, allowing moisture, oxygen, and other corrosive agents to come into contact with the underlying metal. It is a significant concern because it can lead to the degradation of the metal, compromising its structural integrity and aesthetics. 1.19 Outline 3 methods for protecting steel from corroding. Verbally interviewed
1.20 What is the key requirement for effective steel surface preparation? Apply a suitable primer to the prepared steel surface as soon as possible after cleaning and profiling. The primer acts as a barrier, preventing corrosion and promoting adhesion between the steel and the topcoat. 1.21 How can efflorescence and alkali salts be removed from a substrate? Verbally interviewed Begin by brushing or scraping off as much of the efflorescence and loose material as possible. Use a stiff-bristle brush or a putty knife to remove the white powder from the surface.
1.22 Explain the remedial action required for superficial paint cracking. Assess the Issue: Identify the extent and causes. Prepare the Surface: Clean and smooth the area. Apply Primer: Use a quality primer for adhesion. Repaint: Apply a suitable topcoat. Proper Application: Follow manufacturer instructions. Maintenance: Regularly inspect and touch up as needed. 1.23 Explain the remedial action required for extensive paint cracking that goes down to the substrate. Verbally interviewed Assess: Examine the extent and causes. Remove Old Paint: Completely strip existing paint layers. Surface Repair: Address any substrate damage 1.24 What product should be used to seal a smoked damaged wall? Verbally interviewed To seal a smoke-damaged wall, use a specialized "smoke sealer" or "stain-blocking primer" before painting.
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1.25 You have been provided with the defects and causes outlining the condition and nature of the existing substrate and surfaces. Complete the ‘preventative measures’ and remedial methods to repair and remedy imperfections stopped, filled and sanded to smooth the finish ready for re- painting in accordance with manufacturer recommendations. Verbally interviewed Defects Causes Preventive measures Remedial methods Chalking Use of non-weathering resistant paint use weather resistant paint for areas explore to weather or UV prepare surface and repaint with appropriate system Peeling and flaking paint Water seepage through roof, toilets etc install proper waterproofing system before painting arrest moisture source prepare and treat the surface repaint on receiving surface with moisture content not exeeding 6% Painting over insufficiently cured plaster/ concrete paint on receiving surface with moisture content not exeeding 6% Remove efflorescence, unstable matters and loose paint film Repaint on receiving surface with moisture content not exeeding 6%
Defects Causes Preventive measures Remedial methods Incorrect paint system Failure to use primer/sealer Failure to use etching primer for nonferrous metals Use of poor alkali resisting primer/undercoats or insufficient penetrative primer prime/seal all bare surfaces with appropriate primer or sealer Remove all defective paint work and prepare the surface Repaint with appropriate system Poor surface preparatio n Failure to remove unstable matter during surface preparation Use of water-soluble putty/ poor adhering plaster empoly adequate surface preparation to remove all unstable matter surface must be clean,dry and stable before receiving paint defective and loose paint film, and unstable matter such as plaster etc remove all prime/seal the surface with appropriate primer/sealer to further stabilise the surface re-coat with appropriate coating system Blistering Painting on a warm surface Moisture migration through painted surface paint on receiving surface with moisture content not exeeding 6% remove defective paint and prepare surface accordingly to recieve paint Repaint on recieving surface with moisture content not exeeding 6%
Defects Causes Preventive measures Remedial methods Staining Use of details that traps and accumulates dirt. Streak marks are formed when dirt gets washed down along the sides of the painted vertical walls, especially on elastomeric coated wall. avoid details and coating that trap and attract dirt remove defective paint prepare surface accordingly to receive paint apply with more dirt-resistant paint system Rust stains Corrosion of metal elements that are attached to, adjacent to or embedded in, another substrate Installation of metal elements that are not treated protect and treat all metal parts from corrosion remove metal parts and treat the metal surface clean the walls and prepare the surface to receive painting repaint with the apporatiate paint Algae and fungi growth Moisture source and retention Employing of details that assist growth of algae/fungi: Profile of substrates; rough- textured finishes or rough concrete surfaces avoid details with very rough textures or rough-cast plastered finishes use a more algae resistant paint to delay the onset of algae growth use capping and copings employ overhanging roofs to protect the walls remove dirt and algae by high pressure water jetting treat infected areas with fungicidal wash re-paint with a more algae resistant paint
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1.26 Describe in detail the disposal process for small and large amounts of paint residue. Verbally interviewed it may also be disposed of in normal household waste when paint is completely drained from empty containers or brushes and roller blades,as well as the contained solvents are evaporated.you may also allow it to remain open, preferably out of the way,so as to make sure that everything's entirely dry. The larger volumes of paint,for instance buckets that do not easily dry off, are not part of normal household waste. The appropriate collection facilities can be used to dispose of it properly.
1.27 Describe the clean-up, disposal and storage process for Dulux 1 Step Oil Based Primer Sealer Undercoat’. The product SDS and TDS have been provided as supplementary documents Verbally interviewed Disposal considerations individuals carrying out disposal, recycling or rehabilitation activities should ensure that they use appropriate protective equipment as set out in section 8.this SDS has exploure controls and personal protection. It is necessary to recycle the material and its container if possible. Material storage store outdoors in a cool,dry and wellventilated place from direct sunlight.store awat from foodstuffs. Remove from storage incompatible materials reffered to in section 10, do not store in a place where there is heat or ignition.when not in use,keep the containers closed and regularly check for leaks. this substance shall be considered as dangerous goods class 3 flammable liquid in accordance with the criteria set out in the AGS code,and shall be stored within the limits of those regulations. This material is a scheduled poison s5 and must be stored,maintained and used in accordance with the relevant regulations. Clean up For clean-up use mineral turps
1.28 Document the procedure for treating surfaces that have been affected by mould, prior to painting. Verbally interviewed Wash the entire surface with detergent to remove any grease or dirt. wash or sponge the entire surface with a freshly diluted solution of sodium hypochlorite household bleach with a final hypochlorite concentration of 1% to 2%. washing-down cloths or sponges shoud be regularly washed with clean water to prevent recontamination and the spread of mould spores. allow bleach to remain moist until the stain is decolourised,typically 15 to 30min reapplication may be required for dry conditions or persistent . Rinse the surface with copious quantities of clean water, where one application of bleach fails to remove the mould, a repeat application may be necessary. severely infested surfaces should be treated with anti-mould solution as directed by the manufacturer.
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1.29 Discuss the hazards associated with lead in paint. Verbally interviewed Lead is a heavy metal poison. paint dust, paint flakes and paint waste containing lead may penetrate into the body by inhalation. A serious health risk is posed by exposure to even even small amounts. 1.30 What items of PPE can be worn to protect workers from silica dust? Give 2 examples. Verbally interviewed 1 Respirators 2 Goggles 3 Coveralls
Assessment Workbook CPCCPD3021 Prepare existing coated surface for painting V1 © ATAR Design. All rights reserved. No part of this work may be produced, published, communicated to the public or adapted without permission. CPC30620 Certificate III in Painting and Decorating Page 21 of 31 Part 1: Job Safety Analysis Site location 83 boundary road north melbourne Date 23-10-2023 Description of activity Painting Activity List the tasks required to perform the activity in the sequence they are carried out. Hazards Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score Moving painting and decorating materials around the work site manual handling injuries h use correct bending and lifting techniques use manual handling aids Store materials as close as practicable to the work area L mixing and apply paints manual handling injuries h Do not overreach maintain good posture Take regular breaks L use of caulking and patching products Exposure to hazardous chemical through direct contact and inhalation h Refer to SDS before use Use PPE as per SDS Use with adequate ventilation L
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Assessment Workbook CPCCPD3021 Prepare existing coated surface for painting V1 © ATAR Design. All rights reserved. No part of this work may be produced, published, communicated to the public or adapted without permission. CPC30620 Certificate III in Painting and Decorating Page 22 of 31 Activity List the tasks required to perform the activity in the sequence they are carried out. Hazards Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score Exposure to hazardous chemical through inhalation, ingestion and splashing in eyes h Refere to SDS before use Use with adequate ventilation l Slips ,trips and falls h Clean up spills as soon as they occur Wear non-slip footwear l
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Assessment Workbook CPCCPD3021 Prepare existing coated surface for painting V1 © ATAR Design. All rights reserved. No part of this work may be produced, published, communicated to the public or adapted without permission. CPC30620 Certificate III in Painting and Decorating Page 23 of 31 Activity List the tasks required to perform the activity in the sequence they are carried out. Hazards Against each task, list the hazards that could cause injury when the task is performed. Inherent risk score Risk control measures List the control measures required to minimise the risk of injury arising from the identified hazard. Residual risk score Learner name Learner signature Assessor name Assessor
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Part 1: Preparation of surfaces manual Procedure: How to prepare coated for painting a coated external timber fence 1. prepare your surroundings. first things first, you want to remove and protect anything on or surrounding your fence. ...... 2. clean and repair your fence . .... 3. sand your fence. .... 4. apply your first layer of primer. .... 5. apply the first coat of paint. .... 6. determine if you need a seconf coat. .... 7. remove ploastic sheets. .... 8. clean your tools. ....
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Procedure: How to prepare a coated surface internal wall for painting glossy surfaces may need to be sanded to a dull finish with a medium grit sandpaper. there's no need to sand back to bare timber ,just enough to rough-up the surface so the next coat of paint will have something to grab onto. Be sure to remove dust generated after sanding.
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Procedure: How to prepare a coated metal surface for painting 1. Clean the surface. the properly prepare new metal surfaces, use mineral spirits to remove grease and apply a rust-inhibitive primer before painting. 2. Remove loose and peeling paint. If the old paint is in poor condition. you can remove it by hand wire brusshing,sanding, or scraping. 3. Remove rust. When preparing metal for paint,checking for rust is important to make sure that the paint will adhere properly to the surface. 4. Remove small holes and dents. To repair holes and dents,sand the area until you reach bare metal and wipe with a degreaser mixed with mineral spirits. 5. Primer the surface. primer is a very important step in preparing metal for paint,especially if the surface will be exposed to moisture.
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Procedure: How to prepare a coated masonry surface for painting 1. Give it a good clean. You need to make sure the surface and area you are working in is clean. 2. Repair Damage. This is an important step, No amount of paint will cover up a large crack or hole. 3. Cover the external features.Any drainpipes, windowsills or doors will need to be covered before any further work is done. 4. Seal and prime. For porous or powdery surfaces, you will need to seal and prime the wall before applying paint. This is done with an external primer or sealer. Simply follow the guidelines on on the container to apply.
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Procedure: A basic guide to field paint testing Chalking check Rub the surface of paint with a finger or a dark coloured cloth to determine the degree of chalking. Dampen the chalking area or scrub with a detergent based wash and cloth, sponge or broom. Contaminant clean Contaminants sit on the surface of the substrate and can include: Dirt Dust Salt Oil Grease Cleaning products such as sugar soap are highly alkaline and residue left on the surface will affect adhesion of the new coating. Previous paint / metho test Get a clean rag and put some method on the edge of the rag. Rub it against a section of the paint. If the paint vcomes off, it is water-based paint.
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Procedure: A basic guide to field paint testing Lead testing The most common type uses a sodium sulfide or sodium rhodizonate solution applied to a notched surface or paint chip. Another type of lead test kit uses a swab that you rub onto a painted surfaces. If the solution or swab change colors,it indicates that lead is present. Cross-hatch adhesion test This basic and very subjective test method involves the user cutting an 'X' through the coating,down to the substrate,using a sharp utility knife. The blade of the knife is then used to determine how easily the coating lifts off the substrate at the intersection point of the cut.
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