Concept explainers
a
Interpretation:
Whether specifications are consistent with statistical variation in sample or not.
Concept Introduction:Control charts are used to measure the effectiveness of the process determining the average value and control limits of the process. The Upper Control Limit (UCL) is the larger value and the Lower Control limit (LCL) is the smaller value of the sample
b
Interpretation:
Problems occur if the group attempt to use R and
Concept Introduction:Control charts are used to measure the effectiveness of the process determining the average value and control limits of the process. The Upper Control Limit (UCL) is the larger value and the Lower Control limit (LCL) is the smaller value of the sample
c
Interpretation:
Percentage of the manufactured items fall outside the tolerance.
Concept Introduction:Control charts are used to measure the effectiveness of the process determining the average value and control limits of the process. The Upper Control Limit (UCL) is the larger value and the Lower Control limit (LCL) is the smaller value of the sample
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Production and Operations Analysis, Seventh Edition
- Refer to Table S6.1 - Factors for Computing Control Chart Limits (3 sigma) for this problem. Twelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Mean (in.) Range (in.) Sample Sample Sample Mean (in.) Range (in.) 1 9.404 0.044 7 9.403 0.021 2 9.402 0.051 8 9.405 0.058 3 9.393 0.042 9.395 0.039 4 9.404 0.037 10 9.401 0.038 9.399 0.048 11 9.401 0.054 9.397 0.053 12 9.404 0.061 For the given data, the x = inches (round your response to four decimal places). Based on the sampling done, the control limits for 3-sigma x chart are: Upper Control Limit (UCL;) = inches (round your response to four decimal places). Lower Control Limit (LCL;) = inches (round your response to four decimal places).arrow_forwardTwelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean (in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 13.502 0.033 7 13.501 0.041 2 13.500 0.041 8 13.507 0.034 3 13.489 0.034 9 13.493 0.027 4 13.508 0.051 10 13.501 0.029 5 13.497 0.031 11 13.501 0.039 6 13.499 0.036 12 13.506 0.047 For the given data, the x = nothing inches (round your response to four decimal places). Based on the sampling done, the control limits for 3-sigma x chart are: Upper Control Limit (UCLx) = nothing inches (round your response…arrow_forwardTwelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean (in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 9.602 0.033 7 9.603 0.041 2 9.602 0.041 8 9.605 0.034 3 9.593 0.034 9 9.597 0.027 4 9.606 0.051 10 9.601 0.029 5 9.599 0.031 11 9.603 0.039 6 9.599 0.036 12 9.606 0.047 Part 2 For the given data, the x double overbarx = 9.6013 inches (round your response to four decimal places). Part 3 Based on the sampling done, the control limits for 3-sigma x overbarx chart are: Upper Control Limit (UCL Subscript x…arrow_forward
- Twelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean (in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 10.802 0.044 7 10.803 0.021 2 10.800 0.051 8 10.807 0.058 3 10.791 0.042 9 10.793 0.039 4 10.808 0.037 10 10.803 0.038 5 10.797 0.048 11 10.803 0.054 6 10.801 0.053 12 10.806 0.061 Part 2 For the given data, the x = enter your response here inches (round your response to four decimal places).arrow_forwardTwelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean (in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 11.404 0.044 7 11.403 0.021 2 11.400 0.051 8 11.407 0.058 3 11.389 0.042 9 11.397 0.039 4 11.406 0.037 10 11.403 0.038 5 11.395 0.048 11 11.401 0.054 6 11.397 0.053 12 11.406 0.061 Part 2 For the given data, the x = enter your response here inches (round your response to four decimal places). The control limits for the 3-sigma R-chart are (round all intermediate calculations to three decimal places before…arrow_forwardTwelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean (in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 9.602 0.033 7 9.603 0.041 2 9.602 0.041 8 9.605 0.034 3 9.593 0.034 9 9.597 0.027 4 9.606 0.051 10 9.601 0.029 5 9.599 0.031 11 9.603 0.039 6 9.599 0.036 12 9.606 0.047 Part 2 For the given data, the x double overbarx = (inches (round your response to four decimal places)arrow_forward
- Twelve samples, each containing five parts, were taken from a process that produces steel rods at Emmanual Kodzi's factory. The length of each rod in the samples was determined. The results were tabulated and sample means and ranges were computed. The results were: Sample Sample Mean(in.) Range (in.) Sample Sample Mean (in.) Range (in.) 1 9.402 0.033 7 9.401 0.041 2 9.404 0.041 8 9.407 0.034 3 9.391 0.034 9 9.393 0.027 4 9.406 0.051 10 9.401 0.029 5 9.397 0.031 11 9.403 0.039 6 9.399 0.036 12 9.404 0.047 Part 2 For the given data, the x = enter your response here inches (round your response to four decimal places).arrow_forwardC-Spec, Inc., is attempting to determine whether an existing machine is capable of milling an engine part that has a key specification of 3 ± 0.005 inches. After a trial run on this machine, C-Spec has determined that the machine has a sample mean of 3.004 inches with a standard deviation of 0.004 inch. a. Calculate the Cpk for this machine. (Round your answer to 3 decimal places.) Cpkarrow_forwardOrganic Grains LLC uses statistical process control to ensure that its health-conscious, low-fat, multigrain sandwich loaves have the proper weight. Based on a previously stable and in-control process, the control limits of the x- and R-charts are: UCL-4.86, LCL- = 4.52, UCLR=1.344, LCLR = 0. Over the past few days, they have taken five random samples of four loaves each and have found the following: Based on the x-chart, is one or more samples beyond the control limits? Sample 1 2 3 4 5 Yes No Loaf # 1 4.8 4.4 4.5 4.6 5.0 Net Weight Loaf # 2 4.7 4.8 4.5 4.9 4.8 Loaf # 3 5.0 4.7 4.9 4.7 4.7 Loaf # 4 4.7 4.8 4.6 4.5 4.6arrow_forward
- For 50 consecutive days, a process engineer has measured the weight of acomponent after it has been coated with a special paint. Each day, she takes a sampleof 10 components. The average across all 500 components (50 days, 10 componentsper day) is 45.343018 grams. The standard deviation across all parts is 0.0076382 gram.When constructing an X-bar chart, what would be the center line and what would be thelines for the upper and lower control limits?arrow_forwardC-Spec, Incorporated is attempting to determine whether an existing machine is capable of milling an engine part that has a key specification of 4 ± 0.003 inch. After a trial run on this machine, C-Spec has determined that the machine has a sample mean of 4.001 inches with a standard deviation of 0.002 inch. Calculate the capability index ( Cpk��� ) for this machine. Note: Round your answer to 3 decimal places. Should C-Spec use this machine to produce this part? multiple choice Yes Noarrow_forwardUsing samples of 197 credit card statements, an auditor found the following: Sample 1 3 errors Sample 2 3 errors Sample 3 5 errors Sample 4 9 errors 1. what alpha risk would control limits of .0470 and .0038 provide? 2. Using control limits of .0470 and .0038, is the process in control? 3. Construct a control chart for the process, assuming a fraction defective of 2 percent, using two-sigma control limits. Is the process in control?arrow_forward
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