The following process produce a small variety of standardized products in high volume. Select one: O a. Intermittent processing systems O b. Repetitive processing systems O C. Production system O d. Operations management system
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- Which of the following facility layout is best suited for the intermittent type of production, which is a method of manufacturing several different products using the same production line? Select one: O a. Cellular manufacturing layout O b. Process Layout O C. Product layout O d. Fixed position layoutWith reference to production process types and layouts: In mass production the scheduling of production is a difficult task I. I. A process/functional layout is usually associated with batch production III. Larger batch size usually implies lower production costs IV. In project and job shop production the variety and the mix or products can change continually Which of the above statements are CORRECT? O All are incorrect O II, III and IV are correct I and III are correct All are correctI need help with part a b and c in question 2. Question one is listed because it is referenced in question 2. Any help with question 2 would be appreciated even if it is not all 3 parts. thank you 1. A certain batch of parts is routed through six machines in a batch production plant. The setup and operation times for each machine are given in the table below. Batch size is 200 and the average nonoperation time per machine is15 hr. Determine (a) manufacturing lead time and (b) hourly production rate for operation 4.Machine 1 2 3 4 5 6Setup time (hr) 5 3 6 4 5 3Operation time (min) 3.0 3.3 8.2 3.9 4.5 2.3 a. 6(4.3+200(3.9/60)+15) = 193.8 hours 24.2 days if 8 hour shiftb. 4(60)+200(3.9)/200 =5.1 hourly production for operation 4 2. Suppose the part in the previous problem is made in very large quantities on a production line in which an automated work handling system is used to transfer parts between machines. Transfer time between stations is 30 sec. total time required to…
- A product line has two models: X and Y. Model X consists of 4 components: a, b, c, and d. The number of processing operations required to produce these four components are 2, 3, 4, and 5, respectively. Model Y consists of 3 components: e, f, and g. The number of pro-cessing operations required to produce these three components are, 6, 7, and 8 respectively.The annual quantity of Model X is 1,000 units and of Model Y is 1,500 units. Determine the total number of components and processing operations associated with these two models.a) With the aid of diagrams describe how a production plan is generated for a traditional 'push' planning and control system and compare this to a 'pull' system b) In terms of machine utilisation, discuss the benefits and drawbacks of each? c) Calculate the number of Kanbans and inventory level given the following information. Utilisation rate R =700/hr Delay time T = 35mins Capacity C = 100 units Operation Variation X = 25% d) The following options have been proposed to reduce the inventory level for the situation outlined in Q4c. • Option A: The delay time T is halved (T/2) Option B: Capacity C is increased to 200 units Option C: X becomes 12.5% Calculate the number of Kanbans and Capacity for each option and select the best option. Which option did you choose and why? (All calculations must be shown to gain full marks)28. Define production facilities. 29. Defin" unr untion?
- Which of the following characterises batch type production as a production process type? Any quantity of the product may be manufactured but the production line is interrupted (stopped and switched) before a new product can be made A batch quantity must always be above a certain lot size Only small quantities of the product are manufactured and no disruption of the production line is incurred O Large quantities can be manufactured of the same product with superficial changes without disruption to productionThe following system uses tools, equipment, machine tools to produce a product. Select one: O a. Capacity system O b. Production system C. Hybrid system O d. Fact system hpWhich of the following production system best suitable for the demand for the product is stable and the demand is high Select one: a. Mass Production O b. Batch Production O c. Mass Production O d. Continuous Production
- A certain job shop specializes in one-of-a-kind orders dealing with parts of medium-to-high complexity. A typical part is processed sequentially through 10 machines in batch sizes of 1. The shop contains a total of eight conventional machine tools and operates 40 hr/wk of pro duction time. Average time values on each part per machine are: machining time = 0.5 hr, work handling time = 0.3 hr, tool change time = 0.2 hr, setup time = 3 hr, and non operation time = 12 hr. A new programmable machine is being considered that can per form all 10 operations in a single setup. The programming of the machine for this part will require 20 hr; however, the programming can be done off-line, without tying up the machine. Setup time will be just 2 hr because simpler fixtures will be used. Total machining time will be reduced to 80% of its previous value due to advanced tool control algorithms; work han dling time will be the same as for one machine; and total tool change time will be reduced by…The BOM for product A is shown in Figure 11.40, and datafrom the inventory records are shown in Table 11.9. In theMPS for product A, the MPS start row has 100 units in week 3and 200 in week 6. Develop the material requirements planfor the next 6 weeks for items C, D, and E.a. Develop the material requirements plan for the next6 weeks for items C, D, and E.b. What specific managerial actions are required inweek 1?Question 29 In the following layout material moves continuously and uniformly through a series of workstations until the product is completed. Select one: O a. Work layout O b. Job layout O C. Product Layout O d. Cell layout hp