Question 3 Best Technology (BT) is a leading manufacturer of adhesives used in a variety of industrial applications. BT produces two types of industrial adhesives in its Texas plant for the US market. The two types of adhesives are produced using the same production technology and equipment. They have identical characteristics except their adhesive strengths which are determined by the last production step of mixing with different chemicals. The demands for the two types of adhesives are independent and their weekly demands in the US distribution centre (DC) are approximately normally distributed with their means and standard deviations given below.

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Question 3
Best Technology (BT) is a leading manufacturer of adhesives used in a variety of industrial
applications. BT produces two types of industrial adhesives in its Texas plant for the US market. The
two types of adhesives are produced using the same production technology and equipment. They
have identical characteristics except their adhesive strengths which are determined by the last
production step of mixing with different chemicals. The demands for the two types of adhesives are
independent and their weekly demands in the US distribution centre (DC) are approximately normally
distributed with their means and standard deviations given below.
Adhesives
Type I Adhesive
Type II Adhesive
Mean (kg)
Standard Deviation (kg)
9,000
10,000
4,000
3,000
The replenishment lead time of the adhesives from BT's manufacturing plant to the US DC is 4 weeks.
The current adhesive production cost is $100/kg, the cost of shipping the adhesive from the plant to
the DC is $20,000, and the annual holding cost rate is 50%. BT has decided to use a (Q,R) level
policy to control the inventory at the DC to achieve its target service of less than 5% stock-out
probability.
(a) Increasing competition has led to a dramatic increase in the number of new products, models
and options launched in both consumer and industrial markets. Why does the increase make
supply chains more difficult to manage?
(b) Determine the amount of safety stock and the annual inventory cost of the two types of
adhesives kept in the DC.
(c) As the two types of adhesives have recently been classified as dangerous goods, they have to
be shipped from the plant to the US DC in specialized chemical tank containers of size of 20,000
kg. Each tank container can store only one type of adhesive and the shipment size for each
adhesive type is at most 20,000 kg. To reduce the inventory cost, BT's logistics manager has
proposed to carry out the last production step at the DC instead of at the plant. According to the
manager's proposal, the work-in-process inventory is shipped from the plant using a specialized
chemical tank container and the time required for the last production step at the DC is negligible.
Assume that carrying out the last production step at the DC will increase the production cost of
the adhesives from $100/kg to $101/kg.
i)
Determine the annual inventory cost of the two types of adhesives kept in the DC for the
case of carrying out the last production step at the Texas plant.
ii)
Determine whether BT should relocate the last production step to the DC.
Suppose that the actual annual holding cost rate, I, is unknown, and BT's estimated
iii)
annual holding cost rate is equal to axI where a is a non-negative real number. Find the
percentage increase in total inventory cost if BT's order quantity is much bigger than the
amount of safety stock.
Transcribed Image Text:Question 3 Best Technology (BT) is a leading manufacturer of adhesives used in a variety of industrial applications. BT produces two types of industrial adhesives in its Texas plant for the US market. The two types of adhesives are produced using the same production technology and equipment. They have identical characteristics except their adhesive strengths which are determined by the last production step of mixing with different chemicals. The demands for the two types of adhesives are independent and their weekly demands in the US distribution centre (DC) are approximately normally distributed with their means and standard deviations given below. Adhesives Type I Adhesive Type II Adhesive Mean (kg) Standard Deviation (kg) 9,000 10,000 4,000 3,000 The replenishment lead time of the adhesives from BT's manufacturing plant to the US DC is 4 weeks. The current adhesive production cost is $100/kg, the cost of shipping the adhesive from the plant to the DC is $20,000, and the annual holding cost rate is 50%. BT has decided to use a (Q,R) level policy to control the inventory at the DC to achieve its target service of less than 5% stock-out probability. (a) Increasing competition has led to a dramatic increase in the number of new products, models and options launched in both consumer and industrial markets. Why does the increase make supply chains more difficult to manage? (b) Determine the amount of safety stock and the annual inventory cost of the two types of adhesives kept in the DC. (c) As the two types of adhesives have recently been classified as dangerous goods, they have to be shipped from the plant to the US DC in specialized chemical tank containers of size of 20,000 kg. Each tank container can store only one type of adhesive and the shipment size for each adhesive type is at most 20,000 kg. To reduce the inventory cost, BT's logistics manager has proposed to carry out the last production step at the DC instead of at the plant. According to the manager's proposal, the work-in-process inventory is shipped from the plant using a specialized chemical tank container and the time required for the last production step at the DC is negligible. Assume that carrying out the last production step at the DC will increase the production cost of the adhesives from $100/kg to $101/kg. i) Determine the annual inventory cost of the two types of adhesives kept in the DC for the case of carrying out the last production step at the Texas plant. ii) Determine whether BT should relocate the last production step to the DC. Suppose that the actual annual holding cost rate, I, is unknown, and BT's estimated iii) annual holding cost rate is equal to axI where a is a non-negative real number. Find the percentage increase in total inventory cost if BT's order quantity is much bigger than the amount of safety stock.
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