QUESTION 1 Spring is an elastic body whose function is to store energy when deflected by force and return equivalent amount of energy on being released. For the purpose of saving energy and improving the performance of vibration isolation system, advanced springs with light weight effect and high performance have been widely used for today's automobiles and mechanical systems. A helical spring is a reliable elastic component usually used in the suspension of automobile to absorb shocks caused due to irregularities of the road surface and to provide a comfortable ride to passengers. A static music wire helical compression spring is needed to support a 90 N load after being compressed 50 mm. The solid height of the spring cannot exceed 35 mm. The free length must not exceed 95 mm. The static factor of safety must be calculated and the value must be equal or exceed 1.15. For the robust linearity, use a fractional overturn to closure of 0.15. The spring must operate in a 30 mm diameter hole. A 1.2 mm diametric clearance allowance should be adequate to avoid interference between the spring and the hole due to swelling of the spring diameter as the spring is compressed and out of round coile The

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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QUESTION 1
Spring is an elastic body whose function is to store energy when deflected by force and return
equivalent amount of energy on being released. For the purpose of saving energy and
improving the performance of vibration isolation system, advanced springs with light weight
effect and high performance have been widely used for today's automobiles and mechanical
systems. A helical spring is a reliable elastic component usually used in the suspension of
automobile to absorb shocks caused due to irregularities of the road surface and to provide a
comfortable ride to passengers. A static music wire helical compression spring is needed to
support a 90 N load after being compressed 50 mm. The solid height of the spring cannot
exceed 35 mm. The free length must not exceed 95 mm. The static factor of safety must be
calculated and the value must be equal or exceed 1.15. For the robust linearity, use a fractional
overturn to closure & of 0.15. The spring must operate in a 30 mm diameter hole. A 1.2 mm
diametric clearance allowance should be adequate to avoid interference between the spring and
the hole due to swelling of the spring diameter as the spring is compressed and out of round
coils. The spring manufacturer has the following wire sizes stock of 2.03, 2.16 and 2.30 mm.
Justify how the spring is to be designed under safe load, life and environmental conditions?
Specify all of factors to ensure a successful spring design characteristics.
dA
T
M
M.
Figure 1: Helical spring with bending acted
Transcribed Image Text:QUESTION 1 Spring is an elastic body whose function is to store energy when deflected by force and return equivalent amount of energy on being released. For the purpose of saving energy and improving the performance of vibration isolation system, advanced springs with light weight effect and high performance have been widely used for today's automobiles and mechanical systems. A helical spring is a reliable elastic component usually used in the suspension of automobile to absorb shocks caused due to irregularities of the road surface and to provide a comfortable ride to passengers. A static music wire helical compression spring is needed to support a 90 N load after being compressed 50 mm. The solid height of the spring cannot exceed 35 mm. The free length must not exceed 95 mm. The static factor of safety must be calculated and the value must be equal or exceed 1.15. For the robust linearity, use a fractional overturn to closure & of 0.15. The spring must operate in a 30 mm diameter hole. A 1.2 mm diametric clearance allowance should be adequate to avoid interference between the spring and the hole due to swelling of the spring diameter as the spring is compressed and out of round coils. The spring manufacturer has the following wire sizes stock of 2.03, 2.16 and 2.30 mm. Justify how the spring is to be designed under safe load, life and environmental conditions? Specify all of factors to ensure a successful spring design characteristics. dA T M M. Figure 1: Helical spring with bending acted
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