Maggie Moylan Motorcycle Corp. uses kanbans to support its transmission assembly line. Determine the size of the kanban for the mainshaft assembly and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage $20 $400 per mainshaft 300 mainshafts/day 25,000 (50 weeks x 5 days each x daily usage of 100 mainshafts) 5 days 0.50 days' production Kanban container size=mainshafts (round your response to the nearest whole number). Number of kanbanskanbans (round your response to the nearest whole number). Lead time Safety stock

22 A bottling plant fills 1,200 bottles every two hours. The lead time is 30 minutes and a container accommodates 140 bottles. The safety stock is 20 percent of expected demand. How many kanban cards are needed? Note: Round up your answer to the next whole number.

Bipin

You are asked to analyze the kanban system of LeWin, a French manufacturer of gaming devices. One of the workstations feeding the assembly line produces part M670N. The daily demand for M670N is 1,750 units. The average processing time per unit is 0.004 day. LeWin's records show that the average container spends 1.050 days waiting at the feeder workstation. The container for M670N can hold 375 units. 16 containers are authorized for the part. Recall that p is the average processing time per container, not per individual part. a. The value of the policy variable, a, that expresses the amount of implied safety stock in this system is (Enter your response rounded to three decimal places.)

Tooltron Manufacturing uses a Kanban system for a component. Daily demand is 410 units. Each container has a combined waiting and processing time of 1.6 days. If the container size is 30 and the alpha value (a) is 17 percent, how many Kanban card sets should be authorized? Round your answer up to the whole number. Kanban cards What is the maximum authorized inventory? Use the rounded value from the previous question. Round your answer to the nearest whole number. units