c) It is planned to carry out the grinding operation using a grinding wheel of diameter 15 cm and width 2 cm, and using successive depths of cut of 0.02 mm, with two final cuts of 0.01 mm each. Wheel speed is 1450 m/min, work speed is 0.25 m/s and the cross feed is 0.4 mm. The number of active grits per area of the wheel surface is 0.75 grits/mm? with a grain aspect ratio of 20. i) Determine the Material Removal Rates for both depths of cut.

Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN:9781285444543
Author:Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher:Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Chapter7: Grinding
Section7.2: Grinding Wheels For Precision Grinding
Problem 1RQ: What wheel shapes are commonly used for surface and cylindrical grinding?
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c) It is planned to carry out the grinding operation using a grinding wheel of diameter
15 cm and width 2 cm, and using successive depths of cut of 0.02 mm, with two final
cuts of 0.01 mm each. Wheel speed is 1450 m/min, work speed is 0.25 m/s and the
cross feed is 0.4 mm. The number of active grits per area of the wheel surface is 0.75
grits/mm? with a grain aspect ratio of 20.
i)
Determine the Material Removal Rates for both depths of cut.
ii)
If the cycle time for one forward/return stroke of the work during grinding is 5
sec., estimate the total time taken to complete the job.
ii)
Considering a constant of proportionality K2 of 40,000, determine the maximum
surface temperature of the work.
iv)
What recommendations would you give to reduce any surface damage owing to
high work temperatures?
Transcribed Image Text:c) It is planned to carry out the grinding operation using a grinding wheel of diameter 15 cm and width 2 cm, and using successive depths of cut of 0.02 mm, with two final cuts of 0.01 mm each. Wheel speed is 1450 m/min, work speed is 0.25 m/s and the cross feed is 0.4 mm. The number of active grits per area of the wheel surface is 0.75 grits/mm? with a grain aspect ratio of 20. i) Determine the Material Removal Rates for both depths of cut. ii) If the cycle time for one forward/return stroke of the work during grinding is 5 sec., estimate the total time taken to complete the job. ii) Considering a constant of proportionality K2 of 40,000, determine the maximum surface temperature of the work. iv) What recommendations would you give to reduce any surface damage owing to high work temperatures?
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