"A face milling operation is performed to finish the top surface of a steel rectangular workpiece 11 in long by 3 in wide. The milling cutter has 6 teeth (cemented carbide inserts) and a 5 in diameter. Cutting conditions are: v = 461 ft/min, f = 0.04 in/tooth, and d = 0.2 in. The cutter is offset to one side so that the swath cut by the cutter 1 in wide. Determine: the material removal rate for this operation. Units: min3/min"

Project 7: In this project you were assigned to explore your mechanical design and system capabilities. Your manger asked you to prepare a technical research report to evaluate the effects of misalignment of shafts and the measures that are taken to prevent problems from occurring. The hiring committee asked you to deliver a short report showing your evaluation (no more than 600 words).

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Paula has worked for Brindle Corporation for 3 years.  During this time, she has worked as a machine operator/cell leader in various work cells.  Recently, the plant went to mandatory 12-hour shifts and plans to remain on this schedule for several months.   Paula’s present work cell is manufacturing 3-inch diameter exhaust tubes that are made from stainless steel.  These tubes get a hole punched in them, a flange welded on, and burrs ground off.  The pipe then gets placed into a gage to check that it was made correctly.  (The tubes weigh about six pounds.)   Paula has been performing the welding operation.  She leans into the machine and loads the part into a fixture then positions the flange.  Both pieces are clamped (using hand clamps) into position and the machine is cycled by depressing two palm buttons.   The gaging operation requires placing the finished part into the gage and clamping it (using hand clamps) into place. A pin is depressed to verify the position of the hole and a…