A 1.2 m long steel bar is welded to a structure at one end. The free end supports a 250 kg load. What size of weld is necessary if the cross section of the bar is 25 mm wide by 50 mm tall? (Hints - draw a diagram and Assume a safety factor of 3 and E6010 class electrode for welding Sy=330 MPa.
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- Can a tee weld be strong if the welds on both sides do not have deep penetration? Why or why not?Q3 (a) What are the methods used to obtain a good weld when welding steel when the carbon content is high? b Find the appropriate length of the weld joint shown in the figure if the force is equal to (60000lb) and the operating stress value is (60ksi) and the size of the weld is (1/4in).Assume that two 1.5-mm thick steel sheets are being spot welded at a current of 4000 A and current-flow time is 0.3 s. Using electrodes 5 mm in diameter, estimate the amount of heat generated and the amount of heat required to melt the weld nugget. Use an effective resistance of 350 un. Take u= 9,7 Joule/mm Which one of the following are correct? O a. If the electrodes were 7 mm diameter, the amount of heat generated would decrease b. The amount of heat generated by the equipment is between 1600 to 1700 Joules c. The equipment has enough power to weld the steel sheets. d. The equipment does not have enough power to weld the steel sheets e. The amount of heat required is between 700 and 750 Joules
- A bracket to be welded into a steel channel using E-60 electrode 345 Mpa) Two welding sets are suggested as shown in Fig. (1)Based on maximum shear stress failure theory and safety factor of (2.5) (a) Find the weld size for each set. (b) Which set would you recommend A or B ?An axially-loaded welded angular connection is shown SD-002 . The angular section 150 x 100 x 10 mm having an area of 2400 mm? is welded to a gusset plate having a thickness of 10 mm. All steel is A 36 (Fy = 248 MPa, Fu = 400 MPa) and E (70) electrodes (Fu = 484 MPa) is used. Using the shielded metal-arc welding process. Compute the value of "a" if T = 500 kN. (Please do not round-off to whole number the required thickness, use the exact (2 decimal) value.) 150 mm SD-002Нome work 1. A plate( 100 mm) wide and (10 mm) thick is to be welded with another plate by means of double transverse welds at the ends. If the plates are subjected to a load of (70 kN ), find the size of weld for static as well as fatigue load. The permissible tensile stress should not exceed (70 MPa) [Ans. 83.2 mm; 118.5 mm]
- Example 27.2. A 100 mm x 10 mm plate is to be 150 mm x 10 mm by the fillet welding on three sides. The size of the weld is 6 mm. Find out the necessary over lap of the plate, for full strength of the joint. Take allowable tensile stress in plate equal to 150 N/mm and allowable stress in weld as 110 N/mm. welded to another plateA mild steel ammonia receiver is a cylinder 2 m in diameter with a pressure load of 1250 kPa and a design stress of 65 MPa. The lap welding tensile strength is 450 MPa and the weld -joint efficiency is assumed to be 100%. Compute the bursting pressure of the receiver in kN/m².Ex Welding.pdf → The Figure shows a 0.75-in-thick AISI 1020 HR steel bar subjected to a load of (F = 1.4 kip) and welded to a vertical support using a 7010 electrode. Estimate the shear stress for the weld. For the AISI 1020 HR steel bar, S, = 30 kpsi, Su= 55 kpsi (from the table) From the pattern of weld shown below, b= d = 2 in (welding table) bd2 * = b/2 ý = d/2 A = 1.414hd Then, A = 1.414hd = 1.414(5/16)(2) = 0.884 in? I= bd/2 = 2(4)/2 = 4 in 1= 0.707hl, = 0.707(5/16)(4) = 0.884 in Primary shear: F t%3D A 1.4 = 1.584 kpsi 0.884 Secondary shear: Mr " = 1.4(7)(1) = 11.086 kpsi 0.884 Then, the shear stress is 1=Vr2 + t"2 = V2.509 + 122.9 = 11.2 kpsi . Ans II
- The unit melting energy for a certain sheet metal is 10J/mm^3 .The thickness of each of the two sheets to be spot-welded is = mm. To achive required strength, it is desired to form a weldnugget that is =7 mm in diameter and 3.5 mm thick. The weld duration will be set at 44 sec .If the electrical resistance between the two surfaces is 144 micro-ohms and only one half the electricity generated will be used to form the weld nugget Determine the minium current level required in this operation(1) What are the methods used to obtain a good weld when welding steel when the carbon content is high? b) Find the appropriate size and length for the weld joint shown in the figure if the strength is equal to (70000Ib) and the allowable shear stress value is 40ksi and the weld rib dimension is (1/4in)11.16 Two 20-mm steel plates are butt-welded together. Both the plate and the welding electrode materials correspond to strength properties of Su = 500 MPa and S, = 400 MPa. The imposed loading fluctuates rapidly between -20 and +60 kN. Estimate the length of weld required in order to provide a safety factor of 2.5: (a) If the weld reinforcement is not removed. (b) If the excess weld material is carefully ground off to provide smooth, continu- ous surfaces.