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Production System Essay

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Production systems What is a production system? An apparel production system is an integration of material handling production process, personnel and the equipment that directs work flow and generates finished products. Different types of production systems are • Progressive bundle system • Unit production system • Modular production system Each system requires an appropriate management philosophy, materials handling methods, floor layout, and Employee training. Firms may combine or adapt these systems to meet their specific production needs. Firms may use only one system, a combination of systems for one Product line, or different systems for …show more content…

Large quantities of work in process are often characteristic of this type of production system. This may lead to longer throughput time, poor quality concealed by bundles, large inventory, extra handling, and difficulty in controlling inventory Unit production system A unit production system (UPS) is a type of line layout that uses an overhead transporter system to move garment components from work station to work station for Assembly [pic] Work flow of unit production All the parts for a single garment are advanced through the production line together by means of a hanging carrier that travels along an overhead conveyor. The overhead rail system consists of the main conveyor and accumulating rails for each work station. The overhead conveyor operates much like a railroad track. Carriers are moved along the main conveyor and switched to an accumulating rail at the work station where an operation is to be performed. At the completion of an operation the operator presses a button, and the carrier moves on to the next operation. Most unit production systems are linked to a computer control center that routes and tracks production and provides up-to-the-minute data for management decisions. The automatic control of work flow sorts work, balances the line, and reduces claims of favouritism in bundle distribution. Electronic data collection provides payroll and inventory data, immediate tracking of styles, and costing and performance data for prompt

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