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Kaizen Costing

Satisfactory Essays

CAC ASSIGNMENT
Milan Dave
A-14

Submitted to:
Prof. Parag Soni

KAIZEN COSTING:
DEFINITION:
* Kaizen Costing is the process of continuously reducing the costs that occur after a product design has been completed and is now in production. * Here, the costs can be reduced by working with the suppliers to reduce the costs in their processes; by implementing less costly re-designs of the product, or by reducing waste costs i.e. the costs behind the wastage of time, raw material and the other resources used for producing the product. * The term Kaizen is the Japanese word for “continuous improvement” or “change for better”.

Objectives and Meaning: * The management determines the target cost reduction for a particular …show more content…

* Making improvements as and when required at each stage of production and reducing the costs to the minimum. * Acknowledging the problems openly and creating an atmosphere of team work to solve them. * To eliminate the waste of time and raw materials, include the just in time strategy and induce the management to work effectively and efficiently.

KAIzen costing at “Toyota motor company” : * During 1987-1991, demand for cars was overheated, which induced the carmakers to diversify their car models. The sales increased, but profits, however, did not increase as rapidly as sales. Furthermore this ‘bubble economy’ provoked crisis of labour force due to several reasons. At the same time, Toyota was engaged in revising its production management and human resources management in order to solve this labour crisis. * To face this labour crisis, Toyota’s union and management formed a Committee in which their representatives questioned the production efficiency management coupled with production allowance, the human resources management, the working conditions and the tough assembly line work. Toyota decided to radically modify its production system. * And the way to increase the production efficiency was by reducing the number of workers by KAIZENING the production process for a given production volume under

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