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Dore Dore Case Study

Better Essays

Operations for Management

Group Assignment

Contents
Question 1 2
Question 2 3
Question 3 5
Question 4 7
Appendices 9
Appendix 1 9
Appendix 2 10
Appendix 3 11
Appendix 4 12
Appendix 5 13

Question 1
Evaluate the changes Dore-Dore has made in its children’s knitwear division. How does the performance of the traditional operation and the cellular manufacturing system differ? For example, how does work-in-process inventory change when cells are implemented?

Measured against Marquet’s objective of creating a ‘quick response’ strategy that would increase the Dore-Dore’s (DD) supply chain’s ‘speed and flexibility’, the implementation of a cellular manufacturing system in the sewing department proved very successful with a …show more content…

This combined with the greater autonomy afforded to cell workers, meant the staff felt they owned the concept and were more innovative in solving problems and improving performance. For example dealing with worker disagreements or re-designing the cell layout to account for multidirectional work flows and facilitate improved communication.

Cell workers also relied less, if at all, on supervisors which freed up supervisors to do more meaningful work like training. This contrasted sharply with the traditional environment where the line supervisors controlled the work flow, decided on the distribution and spent a lot of time moving product around.

That all these more qualitative factors impacted measurably on performance is demonstrated by the fact that the labour content per garment in a cell environment was no worse – and in some cases better – than the 10 minute line standard, a result which was contrary to management’s initial expectations.
Question 2
What changes are required at Dore-Dore to ensure successful implementation of cellular manufacturing?

The changes required at Dore-Dore to ensure successful cellular manufacturing implementation include:
• A hosiery trial should be undertaken similar to that completed in knitwear. This trial exposes Dore-Dore to less risk and provides opportunity to iteratively refine their processes before a wider implementation is taken.
• Improved system and process

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