AURTTA105 Task 2 (1)

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RTO No: 91223 Assessment Task 2 AURTTA105 Select and Use Bearings, Seals, Gaskets, Sealants and Adhesives

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Assessment 2 – Direct Observation Student Name Syed Muhammad mohsan raza hamdani Student ID Number SCM3793 Unit Start Date 10/07/2023 Unit End Date 16/07/2023 Assessment Due Date 16/07/2023 Date Submitted 15/07/2023 This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment task The assessment process and tasks were fully explained. Yes I am aware of which evidence will be collected and how. Yes I am aware of my right to appeal an assessment decision. Yes I am aware of the Complaints and Appeals Policy and Procedure Yes I have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor Yes I have access to all required resources? Yes Cheating & Plagiarism Declaration Student Declaration: I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student MUST sign this prior to submitting their assessments to the assessor Signature HAMDANI Date : __15____ / __07____ / 20__2023____ Assessment Results Satisfactory or Not Yet Satisfactory (Please circle the assessment result for this task) Feedback to Student - Please provide general feedback on the Student’s performance Student Declaration: - I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task. Assessor Declaration: - I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment. Student Name: Syed Muhammad Mohsan Raza Hamdani Assessor Name: Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 2 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Student Signature: HAMDANI Date: 15/07/2023 Assessor Signature: Date Student Guide for Practical Assessment Overview of Assessment Instructions to include, but not limited to: 1. Assessors will observe the student completing the service tasks. 2. Students may work individually or in pairs depending on class size. 3. At any time, students may refer to technical manuals and their learning guides or Textbooks for further information. 4. If there is a clear breach of safety, assessors MUST intervene immediately and advise the student of the breach. 5. Students MUST successfully select and use bearings, seals, gaskets, sealants and adhesives before competency can be achieved for the practical component. 6. Observable behaviors and answers to oral questions MUST be recorded on this document. 7. If reassessment is required, this must be done after further study and discussion with the student. Task/s to be assessed The tasks you will be observed undertaking are: The student MUST select and use bearings, seals, gaskets, sealants and adhesives for specific applications that safely follows workplace procedures to meet required outcomes. This includes:  Prepare and install: o Two [2] of the following bearing types: - Roller type bearing - Ball type bearing - Plain type bearing o Two [2] different gaskets o Two [2] different seals  Select and use two [2] different sealants and adhesives. Oral questioning During the practical demonstration your assessor will ask you questions that will address the knowledge aspects of the unit of competency. You will respond orally, and your assessor will record your response. Topics will include: 1.Prepare to select and use bearings, seals, gaskets, sealants and adhesives 2.Install bearings, seals and gaskets 3.Complete work processes Time allowed On average, the Assessment should take 2 – 4 hours to completethe Job Card. Location Assessment will take place in a simulated workshop environment relevant to the trade stream being studied. Practical Practice You should have practiced these practical tasks and feel comfortable completing the tasks before attempting the practical assessment. Decision making rules To achieve a satisfactory outcome, you MUST select and use bearings, seals, gaskets, sealants and adhesives on one [1] occasion in automotive service and repair workplace (simulated environment)before competency can be achieved for the practical component, and answer all questions presented by the Assessor. Expected answers to oral questions are indicative of the correct answer. You MUST look for the following in this assessment task: - Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 3 of 12

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AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives The student MUST select and use bearings, seals, gaskets, sealants and adhesives for specific applications that safely follows workplace procedures to meet required outcomes. This includes:  Prepare and install: o Two [2] of the following bearing types: - Roller type bearing - Ball type bearing - Plain type bearing o Two [2] different gaskets o Two [2] different seals  Select and use two [2] different sealants and adhesives. Performance Observation Criteria for Assessment Task The assessment methods MUST be by direct observation of tasks on required skills and knowledge to ensure correct interpretation and application. Your Assessor will observe you on the following observations:  Obtain and read through job card to identify the correct vehicle or machinery system or component to work on and discuss the vehicle or machinery system or component required work with the customer or workplace supervisor.  Access and understand the correct workshop manual for the vehicle or machinery system or component they are about to carry out the required work, including finding the vehicle or machinery system or component correct remove and replacing procedures and specifications for the bearings, the seals, the gaskets, and type of sealants and adhesives.  Observe all safety requirements, wear correct PPE, completed job safety analysis (JSA) and identify any hazards with working around the vehicle or machinery system or componentbeing worked on and managed the risks by following Workplace Safe Operating Procedures (SOPs) and following SDS for lubricants, greases, sealants and adhesives.  Select the correct tools, equipment and materials for carrying out the required work on the vehicle or machinery system or component, and checked that the tools, equipment and materials are safe to use including checking sealants and adhesives are in use by date.  Follow the manufactures workplace procedures, determine the correct vehicle or machinery system or component sealants and adhesives from workshop manual for the vehicle or machinery system or component they are about to work on such as;hardening and non-hardening sealant and polymers adhesives types.  Follow the manufactures workplace procedures and specifications, workshop safe work procedures, the sealants and adhesives safety data sheet (SDS) for environmental requirements, and using the correct Personal Protective Equipment (PPE), safely use the correct amount of sealant and adhesive to the vehicle or machinery system or component and record the amounts of sealant and adhesive used on the Job Card.  Follow the manufactures workplace procedures and specifications, workshop safe work procedures, the sealants and adhesives safety data sheet (SDS), safely and correctly stored the sealants and adhesives.  Follow the manufactures workplace procedures, workshop safe work procedures, the lubricant for bearings, seals and gasketssafety data sheet (SDS), using the correct Personal Protective Equipment (PPE), using the correct tools and equipment and correct lubricant, pre-lubedbearings and seals, and if required, applied adhesive to the gaskets.  Follow the manufactures workplace procedures and specifications, and used the correct vehicle or machinery system or component workshop manual, using the correct tools and equipment, correctly installed bearings, seals and gasketsand adjusted the bearings (if required) and recorded fluids and parts used onto the Job card.  Carry out a final inspection of the customers vehicle or machinery system or component to ensure that the work completed are to the workplace standards, and the vehicle or machinery system or component is clean, seat and floor cover removed and ready to be given back to the customer. Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 4 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives  Follow the workplace procedures, clean the work area of any sealants, adhesivesbearings, seals and gaskets waste and disposed recyclable and non- recycle sealants, adhesivesbearings, seals and gaskets waste into correct waste or recycling bins.  Complete and finalise the Job Card/Repair Order detailing thework carried out, parts and materials used and vehicle or machinery system or component and reported inspection finding and any recommendation to the customer or supervisor. Assessment conditions Competency is to be assessed in the simulated environment that accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the bearings, seals, gaskets, sealants and adhesives they have selected and used, e.g., Repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. Assessors of this unit MUST satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards. Resources required The following resources MUST be made available:  Automotive simulated workplace  Workplace instructions  Manufacturer specifications relating to bearings, seals, gaskets, sealants and adhesives  Vehicle or equipment requiring the application of bearings, seals, gaskets, sealants and adhesives  Bearings, seals, gaskets, sealants and adhesives as specified in the performance evidence  Tools, equipment and material appropriate for installing bearings, seals and gaskets. The students MUST be wearing the correct PPE. This is to include:  Safety boots/shoes,  Protective clothing,  Safety glasses, and  Gloves as required The students MUST have the practical assessment sheet and a pen to complete each task. Results/Re- assessment  Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the assessment. In all cases your Assessor will provide you with feedback.  Only when all assessment tasks have been graded as S – Satisfactory you will be deemed C – Competent in the final result of the unit of competency; if you do not satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet Competent.  If the evidence is graded as NS – Not Satisfactory you will be required to re-submit the evidence. In this case, you will be provided with clear and constructive feedback based on the assessment decision so that they can improve your skills / knowledge prior to reassessment.  Where a ‘NS – Not Satisfactory’ judgement is made, you will be given guidance on steps to take to improve your performance and provided the opportunity to resubmit evidence to demonstrate competence. The assessor will determine and discuss the reasons for NS – Not satisfactory on any of the criteria and will assess you through a different method of assessment e.g. verbal/oral questioning, problem solving exercises. Reasonable Assessor may adjust assessment conditions (vehicles, tools, analysis required) to suit Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 5 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Adjustment workplace objectives provided that the integrity of the task is maintained. Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 6 of 12

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AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Assessment 2 – Direct Observation Practical Demonstration of Tasks Job Card1: Prepare and install bearings Job Details: (Student MUST Read!) Upon completion of this task, you should be able to demonstrate how to select, prepare and install bearings, seals, gaskets, and use sealants and adhesives. You MUST select,prepare and install two [2] types of bearings, two [2] seals, two [2] gaskets, and use two [2] sealants and two [2] adhesives in a vehicle or machinerysystem or component, in which the work MUST involve selecting, preparing and install bearings, seals, and gaskets, and selecting, preparing and using sealants and adhesives. Your Trainer/Assessor has setup a vehicle or machinerysystem or component requires you to select, prepare and install bearings, seals, gaskets, sealants and adhesives . Your Trainer/Assessor will observe you against the performance observation criteria for selecting,preparing and installing bearings, seals, gaskets, sealants and adhesives. Student Instructions: WARNING! The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any step in an unsafe or dangerous way. The student MUST : 1. Obtain tools and equipment from your trainer. 2. Ask the Assessor to direct you to a vehicle or machinery to work on . 3. You MUST answer the Assessor’s verbal questions 4. You MUST write the customer details, and vehicle details on the Job Card. 5. You MUST write the customers concern (fault) on the front of the Job Card. 6. You MUST complete an JSA (Job Safety Analysis) and attach it to this Job Card before commencing the Job Card. Make sure it’s safe to proceed. If not, You MUST discuss the safety concern with the Assessor before commencing. 7. You MUST write the customers concern ( job requirements ) on the front of the Job Card. Your Assessor can be the customer (Role Play). You MUST repair the customers concern that requires the student to select, prepare and install bearings, seals, gaskets, sealants and adhesives on a vehicle component. (Your Assessor has setup the vehicle that requires you to select, prepare and install bearings, seals, gaskets, sealants and adhesives. Your Assessor MUST give you a fault (Customer Concern) to write on the Job Card) . 8. You MUST selectand prepare bearings, seals, gaskets, sealants and adhesivesto be installed in avehicle or machinerysystem or component as specified in the vehicle or machinerysystem or component workshop manual. 9. You MUST install bearings, seals, gaskets, use sealants and adhesiveson avehicle or machinerysystem or component as specified in the vehicle or machinerysystem or component workshop manual. 10. You MUST repair the vehicle or machinerysystem, or component as specified in the vehicles workshop manual . 11. You MUST clean-up work area, tools and equipment are stowed in their appropriate area 12. You MUST finalise Job Card documentation by filling in the Customers Fault, the Cause of the Fault, the Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 7 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Rectification to repair the vehicle and the Parts used on the back of the Job Card . 13. You MUST reported inspection finding and any recommendation to the customer or supervisor. 14. You MUST give this student Practical Job Card to your Assessor as evidence that youhave completed the practical task and that the Assessor attached it the Assessor Direct Observation of Practical Demonstration Check list . Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 8 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Job Card 1 Customer Details Customer: Peet Contact Details: (H) (M ) 0865742398 Address: 77 Yarraview street City : Melbourne State: vlc Post code: 2069 Vehicle Details (MUST fill in the vehicle details ) If simulated environment used, please tick  Make: honda Model : civic Colour: black License No: 6vw5uq VIN No: WF0HXXGAJH7C25471 Odometer Reading: 289756 Engine No: FYJA6G70701 Engine Type: Inline-4 Trans Type: Automatic Customer Concern Customer states there is a noise coming from the wheel and from the engine. It is also losing water in the cooling system and the car is dripping little oil underneath. The ac and are also not working.fuel smell in the cabin. Declaration bythe Customer Please execute at my cost and as soon as you conveniently can repair the listed items above, and also any work considered essential. The vehicle, its accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want of care on the part of yourself or your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the vehicle is returned to me. I agree such claim is limited solely to the rectification free of cost of the faulty work. No claim for loss consequential or otherwise being admissible. X / / 20 Signature of OwnerDate (Fill in the date) Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 9 of 12

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AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Fault: Record of Conversation with Customer: I took the car for a road test and confirmed that there was engine and wheel noise. Up on diagnoses I found that the front right wheel bearing was bad and the connecting rod bearing were also bad causing the engine to make noise. I than checked the ac system and found that it is not working. I lifted the car on hoist and found that head gasket, rocker cover gasket, oil sump pan, crankshaft seal and a leakage in coolent system from the radiator drain plug, transmission cooler line and the water pump. Date: Time: Service Advisor: Conversation: Cause: Due to age of car and poor maintenance. Rectification: Parts Used I first disconnected the battery terminals Drained the cooling system Disconnected the various electrical connectors, hoses, exhaust manifold, intake manifold and vacuum lines attached to the cylinder head. Loosened and removed the cylinder head bolts in the proper sequence and order, following the manufacturer's specifications. Removed the cylinder head Used a gasket scraper and a suitable solvent to remove the old gasket material from the cylinder head and engine block mating surfaces. Cleaned the surfaces thoroughly, ensuring they are free from any debris, oil, or residue. Carefully placed the new head gasket onto the engine block, ensuring proper alignment with the cylinder bores and coolant passages. Reinstalled the cylinder head aligning it with the cylinder block. Torqued the bolts gradually and in multiple stages to achieve the recommended torque settings. Reconnected the various electrical connectors, hoses, exhaust manifold, intake manifold and vacuum lines attached to the cylinder head. Removed the engine oil pan to access the connecting rod bearings. Removed the connecting rod cap by loosening and removing the bolts that secure it to the connecting rod. Inspected and removed the old bearings Thoroughly cleaned the connecting rod and cap surfaces using a suitable solvent to remove any debris, oil, or residue. Applied a thin, even coat of engine assembly lubricant to the bearing surfaces of the connecting rod and cap.  Connecting rod bearings  Wheel bearing  0-rings  Head gasket  Rocker cover gasket  Crank shaft seal Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 10 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Carefully placed the new bearing shells into the connecting rod and cap, ensuring they are correctly aligned and seated in their respective positions. Reattached the connecting rod cap to the connecting rod and apply a suitable lubricant to the cap bolts or nuts. Reinstalled the engine oil pan, ensuring proper sealant adhesive application and tightening of fasteners. Removed the old crankshaft seal and replaced it with a new one Removed all the belt tensioner, pulleys and hoses to access the water pump Loosened the bolts and removed the old water pump Thoroughly cleaned the mounting surface on the engine block to remove any residue, debris, or old gasket material. Applied rtv adhesive sealant on to the new water pump Installed the water pump and torqued the bolts to manufacturers recommendation. Reattached all the belt tensioner, pulleys and hoses to the new water pump Removed the radiator drain plug bolt and transmission cooler line and installed a thread sealant. Filled the cooling system with manufacturers recommended coolant Up on diagnosing I found that the ac gas was leaking and changed the 0- ring seal Replaced the fuel line O-ring Removed the front wheel and wheel assembly to access the wheel bearing Removed the faulty bearing and replaced it with a new one. Took the car for a road test to analyse if the problem have been sorted out Lifted the car on hoist and visually inspected to confirmed that all the leakage’s have been fixed . Recommendations: Sublet Repairs Order No Fluids QTY Tyre Report Tech # Job # Time Clock Record Gear Oil L/H/F R/H/F ON Auto Oil mm mm OFF Engine Oil 4.5ltr s L/H/R R/H/R ON Diff Oil mm mm OFF Coolant 4ltrs Brake Report ON P/S Oil L/H/F R/H/F OFF Brake Fluid mm mm ON Other L/H/R R/H/R OFF mm mm ON OFF Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 11 of 12

AURTTA105 Select and use bearings, seals, gaskets, sealants and adhesives Instructions : Ensure that the following actions / tasks / checks in your work area have been performed: a. Tools & equipment used are in working order and have been put away ready for use next time. Where necessary, tag any tools / equipment which had faulted during use and inform the Assessor about it. b. Waste materials is to be disposed of via the appropriate recycling methods or place in general waste. c. Ensure that any reusable materials are stored away appropriately and ready for reuse at another time. d. Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults with equipment when problems are noticed. End of Practical Task Document Name: Student Practical Demonstration – AURTTA105 Version: 2.0 © Strathfield College | RTO Code: 91223 | CRICOS Code: 02736K Page Sequence: Page 12 of 12

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AURTTA105 Task 2 (1)

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