Please do part d
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Please do part d
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- For question 1 choose from the following: x bar-chart, c-chart, p-chart, or none of the about. 1. The process involving filling of a high value medicine into standard containers of 50 gms. 2. From a perspective of Statistical Process Control (SPC), a six-sigma process will have which of the following attributes? a) The USL and LSL will be separated by a distance of six sigma b) The process center will be aligned with the LSL c) The number of defects produced by the process will be 0.0018 parts per million d) All of the above 3. Which of the following statements depict the meaning of "total" in the term TQM? a) The total of all efforts put by the employees towards quality b) Total satisfaction of the customers about a company's products and services c) Ensuring every supplier follows quality practices in their work place d) Making quality happen everywhere in an organization by involving everyoneIn each of the following, name the term defined or answer the question. Answers are listed at the bottom.1. A Six Sigma process that is running at the center of its control limits would expect this defect rate.2. The variation that can be clearly identified and possibly managed.3. Variation is inherent in the process itself.4. If a process has a capability index of 1 and is running normally (centered on the mean), what percentage of the units would one expect to be defective?5. An alternative to viewing an item as simply good or bad due to it falling in or out of the tolerance range.6. Quality characteristics are classified as either conforming or not conforming to specification.5. The upper and lower specification limits for a component are 3.98 and 4.02 inches, respectively. The process standard deviation is .004, and the process average is 4.005 inches. Is this process capable of achieving four-sigma performance (the four-sigma performance target value is 1.33)?
- Studies on a machine that molds plastic water pipe indicate that when it is injecting 25.76 mm diameter pipe, the process standard deviation is 0.75 mm. The pipe has a specification of 25.76 mm plus or minus 1.95 mm. What is the process capability index (Cp)? O a. 0.4333 b. 2.6 О с. 1.733 O d. 0.8667The upper and lower specification limits for a component are 5.20, and 5.30 ounces, respectively. The process standard deviation is .05, and the process average is 5.24 ounces. a) Calculate Cpk. (Show formula and calculations) b) Does the process posses six sigma capability? Why or Why not? Please explain.If you were the Vice-President of Quality Assurance, how would you evaluate the appropriate measure for process capability and then assess the capability of the in-control process to meet specifications? Why is this important?
- 24. Each of the processes listed is non-centered with respect to the specifications for that process. Compute the appropri ate capability index for each, and decide if the process is capable. Process Mean Standard Deviation Lower Spec Upper Spec H 15.0 0.32 14.1 16.0 K 33.0 1.00 30.0 36.5 18.5 0.40 16.5 20.1 25. An appliance manufacturer wants to contract with a repair shop to handle authorized repairs in Indianapolis. The company has set an acceptable range of repair time of 50 minutes to 90 minutes. Two firms have submitted bids for the work. In test trials, one firm had a mean repair time of 74 minutes with a standard deviation of 4.0 minutes and the other firm had a mean repair time of 72 minutes with a standard deviation of 5.1 minutes. Which firm would you choose? Why?The specification limits for a product are 9.9 cm and 12.35 cm. A process that produces the product has a mean of 11.18 cm and a standard deviation of 0.52 cm. What is the process capability, Cpk? a. 0.8205 b. 1.571 c. 0.7853 d. 0.75Rolls of coiled wire are monitored using a c-chart. Twenty rolls have been examined, and the number of defects per roll has been recorded in the following table. Using the set of 20 observations, perform run tests on the data. What can you conclude about the data? Sample Number of Defects Sample Number of Defects 11 1 2 3 4 5 167390 Test First Second 297445TASA 6 8 12 13 14 15 16. 17 18 19 20 Conclusion 6 7 5 7 5 106
- Exercise : Control chart for X-R variablesThe data shown in the table represent the internal diameters (mm) of automobile engine piston rings.Each sample is made up of five parts and a total of 25 samples were collected. a) Construct limits and control charts for this critical quality characteristic. Is the process statistically controlled? b) If the product specifications are 74,000 +/- 0.05, determine the ability of the process to meet these specifications. Sample observations1 74.03 74.002 74.019 73.992 74.0082 73.995 73.992 74.001 74.011 74.0043 73.988 74.024 74.021 74.005 74.0024 74.002 73.996 73.993 74.015 74.0095 73.992 74.007 74.015 73.989 74.0146 74.009 73.994 73.997 73.985 73.9937 73.995 74.006 73.994 74.000 74.0058 73.985 74.003 73.993 74.015 73.9889 74.008 73.995 74.009 74.005 74.00410 73.998 74.000 73.99 74.007…* In Problem 42.4, the design specification on the diameteris 28.0±2.0mm. (a)What proportion of parts fall outside the tolerance limits? (b) If the process were adjusted so that its mean diameter = 28.0 mm and the standard deviation remained the same, what proportion of parts would fall outside the tolerance limits? (c) With the adjusted mean at 28.0 mm, determine the value of the process capability index. Problem 42.4 A plastic extrusion process produces round extrudate with a mean diameter = 28.6 mm. The process is in statistical control and the output is normally distributed with standard deviation = 0.53 mm. Determine the process capability.The measurement of 85 automotive cables gave an arithmetic mean of the inner diameters of 3.51 mm and a standard deviation of 0.02 mm.The value required by the manufacturer is 3.5 upper/lower tolerance +0.04/ -0.12It is requested : a. Calculate the capability coefficients Cp, Cpk and state whether or not the machine is capable of producing compliant parts, i.e. whether or not the data dispersion is well centred. If applicable, calculate the adjustment coefficient Cr.b. If scrap is obtained, state whether it is recoverable or non-recoverable and calculate the percentage of scrap.c. Plot the limits of the tolerance field and the distribution of the measured data (using mean and standard deviation).