Chapter 19 assignment

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Rutgers University, Newark *

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202

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Industrial Engineering

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Apr 3, 2024

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docx

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Chapter 19 – Cost Management Systems Single plant-wide overhead pool Total est. MOH = Allocation rate Total est. allocation base Where allocation base is either DLH, DL$, or MH MOH allocated to each product = Allocation rate x amount of allocation base used Departmental overhead pools Total est. MOH in each dept. = Allocation rate Total est. allocation base for dept. Where allocation base is either DLH, DL$, or MH MOH allocated to each product = (Dept. 1 allocation rate x amount of allocation base 1 used) + (Dept. 2 allocation rate x amount of allocation base 2 used) + Etc. Activity-based costing (ABC) o Step 1: Identify the activities o Step 2: Identify the cost drivers and pool the MOH costs o Step 3: Compute the cost driver rates o Step 4: Assign the costs using ABC Total est. MOH in each activity pool = Allocation rate Total est. cost driver for that pool Examples of cost drivers: 1
Set-up costs Number of set-ups Ordering costs Number of purchase orders Machining costs Number of machine hours Material moving Number of production runs MOH allocated to each product = (Pool 1 allocation rate x amount of cost driver 1 used) + (Pool 2 allocation rate x amount of cost driver 2 used) + Etc. Comparing methods o Why each method gives a different answer for mfg. costs o Advantages and disadvantages of each method o Type of firm that would choose each method Activity-based management o Effect of ABC on product pricing: price-takers v. price-setters o Effect of ABC on product mix: profitability of each product o Effect of ABC on value engineering: eliminating non-value- added (NVA) costs Just-in-Time (JIT) management o Differences from traditional management o Characteristics of JIT o Journal entries for JIT Quality costs o What is “quality” o Types of quality Conformance costs: Prevention Appraisal Non-conformance costs: Internal failure External failure o Preparing and using a Cost of Quality Report o Benefits of understanding quality costs 2
Practice Problems for Chapter 19 – Cost Management Systems 1) Single plant-wide allocation of overhead XYZ Manufacturing uses a single plant-wide rate based on DL$ to allocate MOH to its two products: Basic Deluxe Total Number of units 100,000 40,000 140,000 Product costs: DM $1,500,000 $2,400,000 $3,900,000 DL 1,740,000 960,000 2,700,000 MOH 2,430,000 Total cost $9,030,000 XYZ Manufacturing uses a single plant-wide rate based on DL$ to allocate MOH to its two products a) Compute the plant-wide allocation rate based on DL$ POHR = $0.66 per DL$ b) Compute the amount of MOH allocated to each product MOH allocated to Basic = $1,584,000 MOH allocated to Deluxe = $1,782,000 c) Compute the total cost of each product Total cost of Basic = $5,484,000 Total cost of Deluxe = $8,382,000 d) Compute the cost per unit for each product Cost/unit for Basic = $54.84/unit Cost/unit for Deluxe = $209.55/unit 3
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