Write down the steps required to proof the mathematical relation for SHEAR PLANE ANGLE in Orthogonal Cutting Model. i-e. Prove the following relation:

Q: 22.37 Which of the properties listed in Table 22.1 is, in your opinion, the least im portant in…

A: Least important properties for cutting tools :-

Q: Calculate resultant force, metal removal rate and shear strain in an orthogonal cutting the depth of…

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Q: 3) Explain the advantages and any disadvantages of indexable cutting inserts. Why were they…

A: Given :- the advantages and any disadvantages of indexable cutting inserts. Why were they…

Q: 1) Give an explanation as to why the maximum temperature in cutting is located near the middle of…

A: Given :-  : the shear plane and the tool-chip interface Friction.

Q: what are the three basic parameters (cutting variables) in the machining process? how to calculate…

A: The 3 basic parameters required in machining are : (a) Cutting velocity (Vc) – It provides the…

Q: Q1. What are parameters of cutting process? mention it with units.

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Q: Calculate the time required to make a finish cut, at a feed rate of 0.010mm on a piece of machine…

A: Given:Feed rate,fn=0.10 mm/secL=250 mmd=30 mm

Q: Write down the important properties of cutting tool? Write short note on 4 different types of…

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Q: aking carbide as an example and using EQ.(8.30) determine how much the feed should be changed in…

A: Taking carbide as an example and using EQ.(8.30) determine how much the feed should be changed in…

Q: An external turning operation is performed on a hollow workpiece of 200 mm external diameter and 100…

A: Hello. Since your question has multiple sub-parts, we will solve first three sub-parts for you. If…

Q: Find the time required for one full cut on a work piece of 350mm long and 20 mm in diameter. The…

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Q: Using the Taylors tool life equation with exponent n = 0.5, if the cutting speed is reduced by 50%…

A: Given Data n=0.5 V2=0.5V1

Q: A cast iron component for motorcycle is to be tumed with machine settings of feed = 0.22 mm/rev, and…

A: Surface roughness is calculated.  If you liked my solution, I would really appreciate a LIKE, please…

Q: Which tool-material properties are suitable for interrupted cutting operations? Why?

A: Cutting process involves removal of material from workpiece with a relatively harder material known…

Q: Make a figure and explain how shear plane angle effect the power requirements in the machining. How…

A: Required :-  Explanation of how the shear plane angle affects the power requirements in machining…

Q: Q4. A hole with 40 mm diameter an 50mm depth is to be drilled in mild steel component. The cutting…

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Q: What is the main reason for this, and what is one drawback of increasing speed? Name 2 reasons why…

A: (A) Grinding spindles are manufactured to operate at higher and higher speed because: 1. At higher…

Q: Problem1. In orthogonal tuming of a 50mm dia. mild steel bar on a lathe, the following data were…

A: Given data: The rake angle, α = 15o. The cutting speed, Vc = 100 m/min. The feed rate, f = 0.2…

Q: A through hole is drilled in an aluminum alloy plate of 15 mm thickness with a drill bit of diameter…

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Q: . Draw the forces and angles involved in the cutting process and calculate shear angle (Ø), friction…

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Q: In orthogonal turning of low carbon steel pipe with principal cutting edge angle of 90°, the main…

A: Given:Feed force, FT=800 NRake angle, α=0o Shear angle, ϕ=25oCutting force, Fc=1000 N

Q: Draw the forces and angles involved in the cutting process and calculate shear angle (Ø), friction…

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Q: 2 1.46 Explain why the power requirements in cutting depend on the cutting force but not the thrust…

A: The cutting force magnitude is much higher than the thrust force.

Q: What are the functions served by cutting fluid? Give broad classification of cutting fluid and…

A: Cutting fluid is basically a lubricant that is used during metal cutting processes to reduce…

Q: Example: A cylinder of 155 mm diameter is to be reduced to 150mm diameter in one turning cut with a…

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Q: Example 3.18 A low carbon steel bar of 147 mm diameter with length of 630 mm is being turned with…

A: Given data as per the question A low carbon steel bar of 147 mm diameter with a length of 630 mm

Q: In a cutting test with 0.3 mm flank wear as tool failure criterion, a tool life of 10 min was…

A: Taylor's tool life equation is given by F.W. Taylor. Taylor's tool life equation gives the relation…

Q: An orthogonal cutting operation is being carried out under the following conditions: depth of cut,…

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Q: The shear strength of a certain work material 110000 lb/in?. An %3D orthogonal cutting operation is…

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Q: 22.29 Describe the necessary conditions for optimal utilization of the capabilities of diamond and…

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Q: A 6.5 inch long, 0.5 inch diameter stainless steel rod is being reduced to 0.480 inches by turning…

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Q: Manufacturing Processes What is the effect of shear plane angle in metal cutting? Illustrate with…

A: What is the effect of shear plane angle in metal cutting? Illustrate with diagram

Q: In an orthogonal turning process, the chip thickness is 0.32 mm , feed is 0.2 mm/rev, then calculate…

A: Given data: The chip thickness is tc = 0.32 mm. The feed is f = 0.2 mm/rev.

Q: 4- Explain why continuous chips are not necessarily desirable. 5- List the factors that contribute…

A: Given questions are related to manufacturing engineering 4. Explain why continuous chips are not…

Q: According to orthogonal cutting model, Determine: 1-Dynamic yield strength of work material. 2-…

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Q: An orthogonal cutting operation is being carried out under the following conditions: t0=0.38 mm,…

A: Given, Uncut chip thickness = t0 = 0.38 mm Chip thickness = t = 0.65 mm Width of the cut = b = 2.5…

Q: Write down the steps required to proof the mathematical relation for SHEAR PLANE ANGLE in Orthogonal…

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Q: State whether or not the following statements are true for orthogonal cutting, explaining your…

A: Let us discuss about orthogonal cutting.

Q: Problem 10.21 Estimate the time required for one complete cut on a workpiece of length 350 mm and…

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Q: An orthogonal cutting operation is being carried out under the following conditions: depth of cut,…

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Q: of 7 Nm for an area of hole in mm?. If the cutting takes 1/10 of a second and the speed of its…

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Machining Processes and Machine Tools

Machining is represented as the process in which an excessive amount of substance is eliminated from the particular element in the form of pieces. In machining, cutting tools such as rotary tools, lathe, drill press, grinder, chop saw, welders, and many more are applied to get the desired shape. As compared to other manufacturing processes, machining is precise and versatile.