Kanban and takt time. A work center uses kanban containers that hold 300 parts. To produce enough parts to fill the container, 90 minutes of setup plus run time are needed. Moving the container to the next workstation, waiting time, processing time at the next workstation, and return of the empty container take 140 minutes. There is an overall demand rate of nine units per minute.a. Calculate the number of containers needed for the system.b. What is the maximum inventory in the system?c. A quality team has discovered how to reduce setup time by 65 minutes. If these changes are made, can the number of containers be reduced?d. What is the takt time for this process?

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Kanban and takt time. A work center uses kanban containers that hold 300 parts. To produce enough parts to fill the container, 90 minutes of setup plus run time are needed. Moving the container to the next workstation, waiting time, processing time at the next workstation, and return of the empty container take 140 minutes. There is an overall demand rate of nine units per minute.
a. Calculate the number of containers needed for the system.
b. What is the maximum inventory in the system?
c. A quality team has discovered how to reduce setup time by 65 minutes. If these changes are made, can the number of containers be reduced?
d. What is the takt time for this process?

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