How many direct hours are required to produce the 30th unit? How many total hours are needed to produce all 30 units? What is the maximum number of employees required next year?
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The personnel manager of Powerwest Inc. wants to estimate the direct and cumulative average direct labor hours for producing 30 locomotive train units during the next year. He estimates from past experience that the learning rate is 90 percent. The production department estimate that manufacturing the first unit will take 30,000 hours. Each employee averages 200 hours per month. The production rate
|
Month |
Production Rate (units) |
Month |
Production Rate (units) |
|
January |
2 |
July |
2 |
|
February |
3 |
August |
4 |
|
March |
2 |
September |
3 |
|
April |
4 |
October |
3 |
|
May |
3 |
November |
1 |
|
June |
2 |
December |
1 |
Show/explain step by step, so I fully understand the process.
- How many direct hours are required to produce the 30th unit?
- How many total hours are needed to produce all 30 units?
- What is the maximum number of employees required next year?
- If the learning rate were to change to 0.85, what would be the impact on the total hours and the number of employees needed to produce 30 units?
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- At the beginning of each week, a machine is in one of four conditions: 1 = excellent; 2 = good; 3 = average; 4 = bad. The weekly revenue earned by a machine in state 1, 2, 3, or 4 is 100, 90, 50, or 10, respectively. After observing the condition of the machine at the beginning of the week, the company has the option, for a cost of 200, of instantaneously replacing the machine with an excellent machine. The quality of the machine deteriorates over time, as shown in the file P10 41.xlsx. Four maintenance policies are under consideration: Policy 1: Never replace a machine. Policy 2: Immediately replace a bad machine. Policy 3: Immediately replace a bad or average machine. Policy 4: Immediately replace a bad, average, or good machine. Simulate each of these policies for 50 weeks (using at least 250 iterations each) to determine the policy that maximizes expected weekly profit. Assume that the machine at the beginning of week 1 is excellent.A customer’s order is delivered (received by the customer) on December 1, 2019. This order wasplaced with the company on September 1, 2019, and received by the manufacturing departmenton September 15, 2019. Actual production on the order began on October 15, 2019, and wascompleted November 15, 2019. Based on this information, calculate the following for this order:(a) total customer-response time (CRT), (b) order receipt time, (c) manufacturing lead (cycle)time, (d) manufacturing wait time, (e) manufacturing (processing) time, and (f) delivery time.(Hint: Refer to Exhibit 14.14 and accompanying discussion.) Use the DAYS function in Excel togenerate all answersCompany X has 1000 employees. Last month, 100 worker-days are lost through job absence due to sickness, and another 100 worker-days are lost through job absence due to other reasons. There were 25 scheduled working days last month. What is the absenteeism rate for last month?
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