To make 5 cast iron tool holder as shown in Figure 2 on a one time order, and the inside hole surfaces should be smooth, what manufacturing processes would you suggest for the part.a)die casting, which can make the part in high production rate with smooth surface and precise dimensionb)Machining processes from the 2X1.5 inch iron bar stocks with no initial tooling cost.cut the bar into 6 inch long pieces with bandsawsmill all the flat surfaces on a milling machinedrill the two holes on the same milling machine or a drill pressc)sand casting, which has much lower initial tooling cost than die casting and reasonable production rate.drill to make the smooth inside surfaces of the two holes on a milling machine or drill press.d)forging process with rounded edges and corners.drill the two holes on a milling machine or drill press. Figure 2 Cast Iron Tool Holder (dimension: inch)2.006.00MacBook Pro

Die casting and forging involves huge initial machine cost , it is not recommended to go for die…

Answered: Figure 2 Cast Iron Tool Holder…

Elements Of Electromagnetics

7th Edition

ISBN:9780190698614

Author:Sadiku, Matthew N. O.

Publisher:Sadiku, Matthew N. O.

ChapterMA: Math Assessment

Section: Chapter Questions

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To make 5 cast iron tool holder as shown in Figure 2 on a one time order, and the inside hole surfaces should be smooth, what manufacturing processes would you suggest for the part.

a)die casting, which can make the part in high production rate with smooth surface and precise dimension

b)Machining processes from the 2X1.5 inch iron bar stocks with no initial tooling cost.

cut the bar into 6 inch long pieces with bandsaws
mill all the flat surfaces on a milling machine
drill the two holes on the same milling machine or a drill press

sand casting, which has much lower initial tooling cost than die casting and reasonable production rate.
drill to make the smooth inside surfaces of the two holes on a milling machine or drill press.

forging process with rounded edges and corners.
drill the two holes on a milling machine or drill press.

Figure 2 Cast Iron Tool Holder (dimension: inch)
2.00
6.00
MacBook Pro

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