Based on the 6-Sigma methodology, what is the corresponding DPMO when the Sigma Quality Level is 4.5 and process mean shifts by 10? 1.96 DPMO 3.4 DPMO 32 DPMO 233 DPMO
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- The specifications for a gasket that installs between two engine parts calls for a thickness of 6.0 mm ± .2 mm. The standard deviation of the process is estimated to be 0.05 mm. The process is known to operate at a mean thickness of 6.1 mm What are the upper and lower specification limits for the gasket? What are the Cp and Cpk values for this process? Is this process capable of producing the desired part?A process generating attribute data has an estimated sigma capability = 3.3. Assuming the process mean is shifted +/- 1.5 sigma from the target value, what is the estimated dpmo? Estimated dpmo = ____.The quality assurance manager is assessing the capability of a process that puts pressurized grease in an aerosol can. The design specifications call for an average of 60 pounds per square inch (psi) of pressure in each can with an upper specification limit of 65 psi and a lower specification limit of 55 psi. A sample is taken from production and it is found that the cans average 61 psi with a standard deviation of 2 psi. What is the capability of the process? What is the probability of producing a defect?
- Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: a) What is the value of x? = x= 156.76 mm (round your response to two decimal places). b) What is the value of R? R= mm (round your response to two decimal places). Day 1 2 3 4 5 Mean x (mm) 158.9 155.2 155.6 157.5 156.6 Range R (mm) 4.2 4.4 4.3 4.8 4.3A machine is used to fill cans of motor oil additive. A single sample can is selected every hour and the net weight of the can is obtained. Since the filling process is automated, it has very stable variability, and long experience indicates that s = 0.02 oz. The process target (process mean when in control) is 8.02 oz. A tabular cusum is being used for this process with standardized values h=4.5 and k=0.5. If the values of Cumulative sums at the end of measurement 7 were C," + = 0.030 and C,¯ = 0.0 , and measurement 8 is equal to Xg = 8.071, what will be the Cumulative sum at the end of measurement 8, that is C3 + = ? 0.041 0.071 0.051 0.046 0.061Specifications for a part for a 3-D printer state that the part should weigh between 24 and25 ounces. The process that produces the parts has a mean of 24.5 ounces and a standard deviation of .2 ounce. The distribution of output is normal. What percentage of parts will not meet the weight specs? Within what values will 95.44 percent of the sample means of this process fall if samples of n = 16 are taken and the process is in control (random)? Using the control limits from part b, would the following sample means be in control? 24.52, 24.53, 24.44, 24.51, 24.41, 24.39 An automatic filling machine is used to fill 1-liter bottles of cola. The machine’s output is approxi- mately normal with a mean of 1.0 liter and a standard deviation of .01 liter. Output is monitored using means of samples of 25 observations. Determine upper and lower control limits that will include roughly 97 percent of the sample means when the process is in control. Given the following sample means—1.005,…
- A manufacturer is selling pharmaceuticals that have a weight specification 199.8 to 200.2 mg, with a target value of 200 mg. Before sending its next shipment, the company collects a large sample of product and determines the mean weight of the sample is 199.89 mg, with a standard deviation of 0.035 mg. The process capability index for the current process is ____. Round to three decimal places.Lay's potato chip filling process has a lower specification limit of 9.5 oz. and an upper specification of 10.5 oz. The mean is 10 oz. What should be the value for standard deviation in this process to achieve a ppm of 5110? A. 0.1786 B. 0.2675 OC. 0.4453 OD. 0.3564Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: a) What is the value of x? = x= 155.56 mm (round your response to two decimal places). b) What is the value of R? R 4.48 mm (round your response to two decimal places). c) What are the UCL; and LCL; using 3-sigma? Day 1 2 3 4 5 Upper Control Limit (UCL) = 156.94 mm (round your response to two decimal places). Lower Control Limit (LCL-) = 154.18 mm (round your response to two decimal places). d) What are the UCLR and LCLR using 3-sigma? Upper Control Limit (UCL) = 7.96 mm (round your response to two decimal places). Mean x (mm) 154.9 153.2 155.6 155.5 158.6 Range R (mm) 4.0 4.8 3.9 5.0 4.7 Lower Control Limit (LCL) = 1.00 mm (round your response to two decimal places). e) If the true diameter mean should be 155 mm and you want…
- A bottle-filling process has a lower specification limit of 0.99 liter and an upperspecification limit of 1.01 liters. The standard deviation is 0.005 liter and the mean is 1 liter.What is the process capability index for the bottle-filling process?Auto pistons at Wemming Chung's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: a) What is the value of x? x= 156.76 mm (round your response to two decimal places). b) What is the value of R? Day 1 2 3 4 5 Mean x (mm) 158.9 155.2 155.6 157.5 156.6 R = 4.40 mm (round your response to two decimal places). c) What are the UCL and LCL using 3-sigma? Upper Control Limit (UCL) = mm (round your response to two decimal places). Range R (mm) 4.2 4.4 4.3 4.8 4.3 Ç. For a process quality characteristic, the specification limits are 0.4037 +/- 0.0013 (that is from 0.4024 to 0.4050). The following data gives the data for 14 measurement data sets, each data set is a subgroup of 5 measurement. The value is recorded in the units of 0.0001 (that is, the specification limit will be considered 24 to 50) Based on the following data, compute Cp,Cpk,Pp and Ppk.(Use MINITAB is ok) and determine if the capability of the process. Subgroup# 1 2 3 4 5 Subgroup# 1 2 3 4 5 1 36 35 34 33 32 8 34 38 35 34 38 2 31 31 34 32 30 9 36 35 37 34 33 3 30 30 32 30 32 10 30 37 33 34 35 4 32 33 33 32 35 11 28 31 33 33 33 5 32 34 37 37 35 12 33 30 34 33 35 6 32 32 31 33 33 13 35 36 29 27 32 7 33 33 36 32 31 14 33 35 35 39 3