A furnace is required to sinter powder-metal parts. It operates continuously at 650 °C while the parts are fed through on a moving belt. You are asked to select a material for furnace insulation to minimize heat loss and thus to make the furnace as energy-efficient as possible. For reasons of space the insulation is limited to a maximum thickness of x = 0.2 m. Derive a material index for selecting the material for the insulation.
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- 1.63 Liquid oxygen (LOX) for the space shuttle is stored at 90 K prior to launch in a spherical container 4 m in diameter. To reduce the loss of oxygen, the sphere is insulated with superinsulation developed at the U.S. National Institute of Standards and Technology's Cryogenic Division; the superinsulation has an effective thermal conductivity of 0.00012 W/m K. If the outside temperature is on the average and the LOX has a heat of vaporization of 213 J/g, calculate the thickness of insulation required to keep the LOX evaporation rate below 200 g/h.1.4 To measure thermal conductivity, two similar 1-cm-thick specimens are placed in the apparatus shown in the accompanying sketch. Electric current is supplied to the guard heater, and a wattmeter shows that the power dissipation is 10 W. Thermocouples attached to the warmer and to the cooler surfaces show temperatures of 322 and 300 K, respectively. Calculate the thermal conductivity of the material at the mean temperature in W/m K. Problem 1.4A cold storage room has a wall consists of an inside finish of 0.60 in cement plaster(k = 0.67), two layers of corkboard each 2.5 in thick (k = 0.03) and an outside layer of building tile. The value of U for the entire wall is 0.058, the internal air filmcoefficient is 1.65, the inner temperature is 23°F and the outside temperature is85°F. Calculate the heat flow through the unit wall area, Btu/hr.ft2A. 1.47 B. 2.47 C. 3.47 D. 4.47
- Problem 1 A hot water pipe is used for domestic applications is insulated with a layer of calcium silicate. If the insulation is 25 mm thick and its inner and outer surfaces are maintained at Ts,1 = 800 K and Ts,2 = 400 K, respectively. The outside diameter is 0.12 m. Given the thermal conductivity calcium silicate insulation equals to 0.09 W/m.K. A. Define the difference between lagged and unlagged pipes. B. Calculate the heat loss per unit length for this pipe.c) A steel pipe of 100 mm bore, and 10 mm bore thickness, carrying dry saturated steam at 28 bars, is insulated with a 40 mm layer of moulded insulation. This insulation in turn is insulated with a 60 mm layer of felt. The atmospheric temperature is 15 °C. Calculate: (i) the rate of heat loss by the steam per metre pipe length. (ii) the temperature of the outside Dimensions in mm surface.zzzzzzz h₂-15 W/m²K Steel k₁=50 W/mK AVALEHT Ø100 1₂ " Steam 28 bar h-550 W/m²K, Inner heat transfer coefficient = 550 W/m² K Outer heat transfer coefficient = 15 W/m² K Thermal conductivity of steel = 50 W/m K Thermal conductivity of felt = 0.07 W/m K Moulded insulation Felt Moulded insulation K₂=0.09 W/mK Thermal conductivity of moulded insulation = 0.09 W/m 40 10. A 60 15°C Felt K₁=0.07 W/mK zzzzzzzzTo maximize production and minimize pumping costs, crude oil is heated to reduce its viscosity during transportation from a production field. (1) Consider a pipe-in-pipe configuration consisting of concentric steel tubes with an intervening insulating material. The inner tube is used to transport warm crude oil through cold ocean water. The inner steel pipe (k, = 45 W/m-K) has an inside diameter of D₁, 1 = 150 mm and wall thickness t; = 20 mm while the outer steel pipe has an inside diameter of D₁,2 = 250 mm and wall thickness to = 1;. Determine the maximum allowable crude oil temperature to ensure the polyurethane foam insulation (k = 0.055 W/m-K) between the two pipes does not exceed its maximum service temperature of 7p,max = 70°C. The ocean water is at T, = -5°C and provides an external convection heat transfer coefficient of h, = 500 W/m²K. The convection coefficient associated with the flowing crude oil is h; = 450 W/m².K. (2) It is proposed to enhance the performance of the…
- The Diamond Ring Solution. The processing chip on the computer that controls the navigation equipment on your spacecraft is overheating. Unless you fix the problem, the chip will be damaged and the navigation system will shut down. You open the panel and find that the small copper disk that was supposed to bridge the gap between the smooth top of the chip and the cooling plate is missing, leaving a 2.0 mm gap between them. In this configuration, the heat cannot escape the chip at the required rate. You notice by the thin smudge of thermal grease (a highly thermally conductive material used to promote good thermal contact between surfaces) that the missing copper disk was 2.0 mm thick and had a díameter of 1.2 cm. You know that the chip is designed to run below 65 °C, and the copper cooling plate is held at a constant 5.0 °C. (a) What was the rate of heat flow from the chip to the copper plate when the original copper disk was in place and the chip was at its maximum operating…The Diamond Ring Solution. The processing chip on the computer that controls the navigation equipment on your spacecraft is overheating. Unless you fix the problem, the chip will be damaged and the navigation system will shut down. You open the panel and find that the small copper disk that was supposed to bridge the gap between the smooth top of the chip and the cooling plate is missing, leaving a 2.0 mm gap between them. In this configuration, the heat cannot escape the chip at the required rate. You notice by the thin smudge of thermal grease (a highly thermally conductive material used to promote good thermal contact between surfaces) that the missing copper disk was 2.0 mm thick and had a diameter of 1.0 cm. You know that the chip is designed to run below 70 °C, and the copper cooling plate is held at a constant 5.0 °C. (a) What was the rate of heat flow from the chip to the copper plate when the original copper disk was in place and the chip was at its maximum operating…There are 2 options to be considered to form the insulation layer between the refractory brick and air space, which are fiberglass and firebrick. Calculate the minimum thickness required for the both fiberglass and firebrick. Which option do you recommend? Comment. State the assumption in your calculation. Based on your recommendation, calculate the temperature at each interface throughout the wall and draw a temperature variation diagram from inside wall surface to outside wall surface. * Refractory brick Fiberglass or firebrick? 0.5" Plaster Heat Ambient source Air spáce 4 Concrete block Figure 2
- Bebang owns a 830-mm-thick concrete brick table top that has an area of 10,000,000 mm^2 and a 0.750-cm-thick glass plate that has an area of 20,000 cm^2. Assuming the same temperature difference across each, what is the ratio of the rate of heat conduction through the plate with respect to the rate of heat conduction through the table top? Use Table 10.1(given below) for the value of Thermal Conductivity k. Table 10.1 Thermat Conductivities of Common Substances Values are given for temperatures near o °C. Substance Thermal Conductivity k (W/m-O Diamond 2000 Silver 420 Copper 390 Gold 318 Aluminum 220 Steel iron Steel (stainless) 14 Ice 2.2 Glass (average) 0.84 Concrete brick O.84 water 0.6 Fatty tissue (without blood) 0.2 Asbestos 0.16 Plasterboard 0.16 wood 0.08-0.16 Snow (dry) 0.10 Cork 0.042 Glass wool 0.042 wool 0.04 Down feathers 0.025 Air 0.023 Polystyrene foam 0.010A furnace is required to sinter powder-metal parts. It operates continuously at 650 °C while the parts are fed through on a moving belt. You are asked to select a material for furnace insulation to minimize heat loss and thus to make the furnace as energy-efficient as possible. For reasons of space the insulation is limited to a maximum thickness of x = 0.2 m. (a) List the function, constraints, objective and free variable. (b) Derive a material index for selecting the material for the insulation.Question 1 An industrial cold room has four 200 mm thick walls made of concrete. The walls are insulated on the outside with a layer of foam 60 mm thick. Cladding with a thickness of 15 mm protects the foam on the outside from the elements. The composite wall surface temperatures are -3 °C on the inside and 18 °C on the outside of the room respectively. The thermal conductivities of concrete, foam and cladding are 0.75, 0.35 and 0.5 W/m K respectively. a) Assuming perfect thermal contact between the layers of the composite walls, draw the typical temperature distribution across the layers and determine the heat energy gained per hour through all 4 walls of the room with a total surface area of 20 m². What does this heat energy represent in terms of the refrigeration system of the cold room? b) c) Without any calculations, how would you expect the internal and external air temperatures to be relative to the wall surface temperatures? Explain your answer. How do you expect the heat gain…