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TIG Welding Essay example

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Welding is a process used to join metal parts by producing a coalescence, called a weld, at a joint. Advances in welding technology have opened the way for innovative designs in structures and machinery. Of modern welding processes, the greatest number fall under the general classifications of arc welding, gas welding and cutting, resistance welding, and brazing.

Tungsten Inert Gas (TIG) welding is one of the arc welding methods. This method is suitable for many kinds of metals, but especially for welding of stainless steels, aluminum and magnesium.

In stainless steel industry, TIG welding has an important role on joining thin sheets, tubes and pipes. Depending on this important role, the mechanical behaviours of TIG welded joints …show more content…

An inert shielding gas is used in the process at no applied pressure. Argon is most commonly used as the shielding gas, and the process may be employed with or without the addition of filler metal. Helium, carbon dioxide and hydrogen (mixed with argon) are other main examples of shielding gases for TIG welding.

TIG is widely used for thinner sections. It's extremely suited to join thin sheets, tubes and making root pass welding in pipes, since the heat input in this process is minimal.

Advantages of TIG Welding include its versatility, low equipment costs, control, and weld quality. It is widely used for the welding of light gauge stainless steel and aluminum and root passes in pipe butt joints. The TIG process can easily be set up as an automated process. Another positive attribute of TIG Welding is the very low fume formation rate (FFR). The filler wire is fed and melted into the weld pool allowing a lower FFR. This procedure is different from other processes that require the fill material to pass through the arc. Since filler is fed directly to the weld pool, operating variables have little effect on the FFR.

The sometimes over looked disadvantages of TIG Welding are its low speed and deposition rate which utilizes hot or cold wire feed and high heat input efficiency. By using shielding gas, these problems can be overcome. The TIG weld zone is also difficult

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