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- * In Problem 42.4, the design specification on the diameteris 28.0±2.0mm. (a)What proportion of parts fall outside the tolerance limits? (b) If the process were adjusted so that its mean diameter = 28.0 mm and the standard deviation remained the same, what proportion of parts would fall outside the tolerance limits? (c) With the adjusted mean at 28.0 mm, determine the value of the process capability index. Problem 42.4 A plastic extrusion process produces round extrudate with a mean diameter = 28.6 mm. The process is in statistical control and the output is normally distributed with standard deviation = 0.53 mm. Determine the process capability.Sam’s Long Life 60-watt light bulbs are designed to have a life of 1,350 hours with tolerance of ± 340 hours. A recent representative sample from the process that makes these light bulbs revealed a mean of 1,290 hours, with a standard deviation of 94 hours. Compute a. Compute the process capability ratio and the process capability index, and comment on the overall capability of the process b. Explain to what extent the process for producing Sam’s Long Life 60-watt light bulbs would have to be improved to achieve 4-sigma quality. c. show detail workThe specifications for a manifold gasket that installs between two engine parts calls for a thickness of 2.750 mm ± .025 mm. The process is currently operating at a mean thickness of 2.75 mm. The standard deviation of the process is estimated to be 0.007 mm. The process is six-sigma capable. True False
- Vera Johnson and Merris Williams manufacture vanishing cream. Their packaging process has four steps: (1) mix, (2) fill, (3) cap, and (4) label. They have had the reported process failures analyzed, which shows the following:Process failure FrequencyLumps of unmixed product 7Over- or underfilled jars 18Jar lids did not seal 6Labels rumpled or missing 29 Total 60 Draw a Pareto chart to identify the vital failures.A process screens a certain type of potash granule, resulting in a mean diameter of 0.067 cm and a standard deviation of 0.004 cm. The allowable variation in granule diameter is from 0.048cm to 0.087cm. Is the process capable? a. Cannnot be determined because sample size is not available b. Cannot be determined because USL and LSL information is not available c. Process is NOT capable d. Process is capableFor question 1 choose from the following: x bar-chart, c-chart, p-chart, or none of the about. 1. The process involving filling of a high value medicine into standard containers of 50 gms. 2. From a perspective of Statistical Process Control (SPC), a six-sigma process will have which of the following attributes? a) The USL and LSL will be separated by a distance of six sigma b) The process center will be aligned with the LSL c) The number of defects produced by the process will be 0.0018 parts per million d) All of the above 3. Which of the following statements depict the meaning of "total" in the term TQM? a) The total of all efforts put by the employees towards quality b) Total satisfaction of the customers about a company's products and services c) Ensuring every supplier follows quality practices in their work place d) Making quality happen everywhere in an organization by involving everyone
- 2. A process screens a certain type of a certain type of potash granule, resulting in a mean diameter of 0.03cm and a standard deviation of 0.003cm. The allowable variation in granule diameter is from 0.02 cm to 0.04 cm. a) Calculate the capability ratio Cp for the process. b) Is the process capable?Use MOST to determine the number of TMUs associated with each of the following scenarios: An assembly operator picks up a bolt located 10 inches away and places it (with no need for adjustments) into a pre-drilled hole 6 inches away from the initial location of the bolt. A B G A B P ADEFINE Average outgoing quality limit (AOQL)
- 3.6. One of the stages in the process of making denim cloth at the Southern Mills Company is to spin cotton yarn onto spindles for subse- quent use in the weaving process. Occasionally the yarn breaks during the spinning process, and an operator ties it back together. Some num- ber of breaks is considered normal; however, too many breaks might mean that the yarn is of poor quality. In order to monitor this process, the quality-control manager randomly selects a spinning machine each hour and checks the number of breaks during a 15-minute period. Following is a summary of the observations for the past 20 hours: Number of Number of Sample Breaks Sample Breaks 1 3 11 3 2 12 4 3 4 13 4 1 14 7 5 15 8. 16 7 17 4 18 7. 8 19 8 9. 20 6. 10 Construct a c-chart using 3ơ limits for this process and indicate if the process was out of control at any time. ohoin when orders come into 3. 6Explain what might cause a process to be out of control in managing quality ?West Battery Corp. has recently been receiving complaints from retailers that its 9-volt batteries are not lasting as long as other name brands. James West, head of the TQM program at West's Austin plant, believes there is no problem because his batteries have had an average life of 60hours, about 10% longer than competitors' models. To raise the lifetime above this level would require a new level of technology not available to West. Nevertheless, he is concerned enough to set up hourly assembly line checks. Previously, after ensuring that the process was running properly, West took samples of 5 9-volt batteries for 25 test to establish the standards for control chart limits. Those 25 tests are shown in the following table: Sample Data Sample Data Hour Sample Taken 1 2 3 4…