What is the purpose of process improvement techniques like Six Sigma and Lean?
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- How can process simplicity contribute to quality?A Battery manufacturer has recently received complaints from retailers that its 9-volt batteries are not lasting as long as other name brands. Jabu Xulu, the Quality executive believes that there is no problem because his batteries have had an average life of 50 hours, which is about 10% longer than competitor’s modes. To raise the lifetime above this level would require a new level of technology not available to this battery manufacturer. Nevertheless, he is concerned enough to set up hourly assembly line checks. Previously, after ensuring that the process was running properly, the company collected samples data of 9-volts batteries. Those samples are shown in the table following table: Hours (S A M PL E) 1 2 3 4 5 1 51 50 49 50 50 2 45 47 70 46 36 3 50 35 48 39 47 4 55 70 50 30 51 5 49 38 64 36 47 6 59 62 40 54 64 7 36 33 49 48 56 8 50 67 53 43 40…Give one example of a process improvement that could improve capability of the process and an explanation of how that improvement could be made while simultaneously improving value delivered to the customer.
- A Battery manufacturer has recently received complaints from retailers that its 9-volt batteries are not lasting as long as other name brands. Jabu Xulu, the Quality executive believes that there is no problem because his batteries have had an average life of 50 hours, which is about 10% longer that competitor’s modes. To raise the lifetime above this level would require a new level of technology not available to this battery manufacturer. Nevertheless, he is concerned enough to set up hourly assembly line checks. Previously, after ensuring that the process was running properly, the company collected samples data of 9-volts batteries. Those samples are shown in the table following table: Hours (S A M PL E) 1 2 3 4 5 1 51 50 49 50 50 2 45 47 70 46 36 3 50 35 48 39 47 4 55 70 50 30 51 5 49 38 64 36 47 6 59 62 40 54 64 7 36 33 49 48 56 8 50 67 53 43…A Battery manufacturer has recently received complaints from retailers that its 9-volt batteries are not lasting as long as other name brands. Jabu Xulu, the Quality executive believes that there is no problem because his batteries have had an average life of 50 hours, which is about 10% longer that competitor’s modes. To raise the lifetime above this level would require a new level of technology not available to this battery manufacturer. Nevertheless, he is concerned enough to set up hourly assembly line checks. Previously, after ensuring that the process was running properly, the company collected samples data of 9-volts batteries. Those samples are shown in the table following table: Hours (S A M PL E) 1 2 3 4 5 1 51 50 49 50 50 2 45 47 70 46 36 3 50 35 48 39 47 4 55 70 50 30 51 5 49 38 64 36 47 6 59 62 40 54 64 7 36 33 49 48 56 8 50 67 53 43…Can you explain what is this in one sentence - Defect arrival pattern during machine testing : - Phase-based defect removal pattern : - Defect removal effectiveness :
- Is the goal of Six Sigma realistic for services such as Blockbuster Video stores or Redbox DVD kiosks?What are the common tools used in the Control phase? Discuss how they can be used in the lean six sigma project.What are the common tools used in the Measure phase? Discuss how they can be used in the lean six sigma project.
- How can lean six sigma changes be adopted and be long-lasting in a fast-paced and changing environment such as in a healthcare setting?The desired distance for Flextronchip customers is 0.2 mm between two adjacent pins. Any deviation from this value causes interference. The process of handling complaints costs the firm at approximately $55.00 per chip. The engineers of the firm expect the average customer will be likely to complain when the distance is off target by at least 0.0002 mm. At the factory, the adjustment can be made at a cost of $1.20, which includes the labor to make the adjustment and additional testing Required: 1. What is the value of k, the cost coefficient, in the Taguchi quality loss function (QLF) based on the above data? 2. Based on a Taguchi quality loss function (QLF), what should the tolerance be before an adjustment is made at the factory? 3. Based on your answer to (requirement 2) above, what are the specification limits (upper and lower) for the production of the product in question? Complete this question by entering your answers in the tabs below. Required 1 Required 2 What is the value of…The desired distance for Flextronchip customers is 0.4 mm between two adjacent pins. Any deviation from this value causes interference. The process of handling complaints costs the firm at approximately $45.00 per chip. The engineers of the firm expect the average customer will be likely to complain when the distance is off target by at least 0.0001 mm. At the factory, the adjustment can be made at a cost of $1.80, which includes the labor to make the adjustment and additional testing. Required: 1. What is the value of k, the cost coefficient, in the Taguchi quality loss function (QLF) based on the above data? 2. Based on a Taguchi quality loss function (QLF), what should the tolerance be before an adjustment is made at the factory? 3. Based on your answer to (requirement 2) above, what are the specification limits (upper and lower) for the production of the product in question?