Problem 13-2 Neal Industries manufactures blue jeans for the teen market. The S&OP team has agreed upon a demand forecast for the following year, as shown below. The company begins with 1,200,000 jeans in safety stock and desires to maintain this level consistently (and end with this level), assume that the overtime production wage rate is $30 per hour. Quarter 1 Demand 6,000,000 8,400.000 15,000,000 12,600,000 Current workforce Average output per worker Inventory holding cost Regular wage rate Regular production hours Hiring cost Firing/layoff cost Beginning inventory Quarter 1 2 3 4 Total Demand 6.000.000 8,400,000 15,000,000 š 12,600,000 42,000,000 300 workers 20,000 jeans per quarter 0.10 pair per quarter a. Develop a chase plan using a stable workforce of 300 workers. (Leave no cells blank-be certain to enter "0" wherever required.) Overtime Ending Regular Production Production Inventory 20 per hour 500 hours per quarter 340 per worker 250 per worker S S $1,200,000 b. Compute the cost of a chase plan using a stable workforce of 300 workers. Workers Required Hire Fire layoff

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter9: Decision Making Under Uncertainty
Section: Chapter Questions
Problem 30P
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Problem 13-2
Neal Industries manufactures blue jeans for the teen market. The S&OP team has agreed upon a demand forecast for the following year, as shown below. The company begins with 1,200,000 jeans in safety stock and desires to maintain this
level consistently (and end with this level), assume that the overtime production wage rate is $30 per hour.
Quarter
1
2
3
4
Current workforce
Average output per worker
Inventory holding cost
Regular wage rate
Regular production hours
Hiring cost
Firing/layoff cost
Beginning inventory
Quarter
1
2
Demand
6,000,000
8,400,000
15,000,000
12,600,000
3
4
Total
Total cost
S
S
Demand
6.000.000
8,400,000
15,000,000
12,600,000
42,000,000
$
$
a. Develop a chase plan using a stable workforce of 300 workers. (Leave no cells blank - be certain to enter "0" wherever required.)
Regular Overtime
Production Production
300 workers
20,000 jeans per quarter
0.10 pair per quarter
20 per hour
500 hours per quarter
340 per worker
250 per worker
$1,200,000
Workers
Ending
Inventory Required
b. Compute the cost of a chase plan using a stable workforce of 300 workers.
Hire
Fire layoff
Transcribed Image Text:Problem 13-2 Neal Industries manufactures blue jeans for the teen market. The S&OP team has agreed upon a demand forecast for the following year, as shown below. The company begins with 1,200,000 jeans in safety stock and desires to maintain this level consistently (and end with this level), assume that the overtime production wage rate is $30 per hour. Quarter 1 2 3 4 Current workforce Average output per worker Inventory holding cost Regular wage rate Regular production hours Hiring cost Firing/layoff cost Beginning inventory Quarter 1 2 Demand 6,000,000 8,400,000 15,000,000 12,600,000 3 4 Total Total cost S S Demand 6.000.000 8,400,000 15,000,000 12,600,000 42,000,000 $ $ a. Develop a chase plan using a stable workforce of 300 workers. (Leave no cells blank - be certain to enter "0" wherever required.) Regular Overtime Production Production 300 workers 20,000 jeans per quarter 0.10 pair per quarter 20 per hour 500 hours per quarter 340 per worker 250 per worker $1,200,000 Workers Ending Inventory Required b. Compute the cost of a chase plan using a stable workforce of 300 workers. Hire Fire layoff
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