During an eight-hour shift, 750 non-defective parts are desired as a result of a manufacturing operation. The default operation time is 15 minutes. As the operators of machine are inexperienced, the actual time they take to perform the operation is 20 minutes, and, on average, a fifth of the parts that start to be manufactured are lost. Assuming that each one of the machines used in this operation will not be available for one hour in each shift, determine the number of machines needed.

During an eight-hour shift, 750 non-defective parts are desired as a result of a manufacturing operation. The default operation time is 15 minutes. As the operators of machine are inexperienced, the actual time they take to perform the operation is 20 minutes, and, on average, a fifth of the parts that start to be manufactured are lost. Assuming that each one of the machines used in this operation will not be available for one hour in each shift, determine the number of machines needed.

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter10: Introduction To Simulation Modeling

Section: Chapter Questions

Problem 41P: At the beginning of each week, a machine is in one of four conditions: 1 = excellent; 2 = good; 3 =...

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At the beginning of each week, a machine is in one of four conditions: 1 = excellent; 2 = good; 3 = average; 4 = bad. The weekly revenue earned by a machine in state 1, 2, 3, or 4 is 100, 90, 50, or 10, respectively. After observing the condition of the machine at the beginning of the week, the company has the option, for a cost of 200, of instantaneously replacing the machine with an excellent machine. The quality of the machine deteriorates over time, as shown in the file P10 41.xlsx. Four maintenance policies are under consideration: Policy 1: Never replace a machine. Policy 2: Immediately replace a bad machine. Policy 3: Immediately replace a bad or average machine. Policy 4: Immediately replace a bad, average, or good machine. Simulate each of these policies for 50 weeks (using at least 250 iterations each) to determine the policy that maximizes expected weekly profit. Assume that the machine at the beginning of week 1 is excellent.
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